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Details on assembling the main support structure using side frames and horizontal bars.
Diagram and text for attaching the frame securely to the wall with backing plates.
Step-by-step process for attaching the climbing panels.
Crucial steps for adjusting main and drive chains for optimal performance.
Aligning photocells for proper safety and functionality.
The Treadwall Model PE is a wall-mounted climbing machine designed for continuous climbing exercise. It provides a dynamic and engaging workout by allowing users to climb indefinitely on a rotating wall surface. The machine is suitable for various fitness levels and climbing styles, offering adjustable difficulty to accommodate both beginners and experienced climbers.
The Treadwall Model PE operates on a rotating panel system, where climbing holds are attached to a series of interconnected panels that move continuously. The core of the system is a hydraulic braking mechanism that controls the speed of the wall's descent. This allows the user to set the climbing pace, from a slow, controlled ascent to a faster, more aerobic workout.
The machine features a main shaft and a bottom shaft, both equipped with sprockets and bearings, around which the main chains circulate. These chains drive the climbing panels. A drive chain connects the hydraulic pump to the main shaft, enabling the pump to regulate the wall's movement.
A crucial safety feature is the photoelectric braking system. This system uses photocells and reflectors to detect the climber's feet. If the climber's feet block the sensors, indicating they are approaching the bottom of the wall, a solenoid valve closes, stopping the oil flow in the hydraulic pump and halting the wall's rotation. This ensures that the climber always remains safely on the climbing surface.
The Treadwall also includes a counter-timer, which can track various metrics such as time, distance, and heart rate, providing feedback on the user's performance. This is connected to a proximity sensor and magnets on the main shaft, which register the wall's rotation.
The Treadwall Model PE is designed for ease of use and adaptability to different climbing preferences.
Adjustable Angle: The wall-mount version includes an angle adjuster mechanism, allowing the user to change the angle of the climbing surface. This means the Treadwall can be set to a slab (less than vertical) or overhanging (more than vertical) angle, significantly altering the difficulty and type of workout. The angle is adjusted by rotating a crank handle, which manipulates a swinging link attached to the back frame. This feature makes the Treadwall versatile for training different climbing techniques and muscle groups.
Speed Control: The hydraulic pump includes a rotary valve with a knob, serving as the flow control. This allows users to adjust the speed of the wall's descent, matching it to their climbing speed. This continuous adjustment helps maintain a comfortable and effective workout, preventing the wall from stopping unnecessarily.
Climbing Holds: The Treadwall comes with a set of 40 climbing holds, designed to be bolted onto the panels. These holds have positive edges, generally facing upwards to make climbing less intimidating. However, they can be rotated or moved to create side-grips or under-clings, adding variety and challenge to the routes. Users can create different climbing routes by combining holds of various colors or by arranging them in specific patterns. It's important to ensure that larger holds do not overlap onto adjacent panels or protrude more than 2 1/2 inches from the wall surface.
Continuous Operation Mode: For users who prefer an uninterrupted workout, the Treadwall offers a continuous operation mode. A switch on the control panel allows disabling the photocell-brake, enabling the wall to rotate continuously without stopping. This mode is particularly beneficial for aerobic climbing and endurance training.
Instruction Card: A laminated instruction card with a ball chain is provided, designed to hang from the right frame. This card offers quick guidance on using the Treadwall and its features.
Regular maintenance is essential to ensure the longevity and smooth operation of the Treadwall Model PE.
Chain Adjustment: The main chains and the drive chain require periodic adjustment. The main chains are tightened by push-down bolts at the bottom of each channel, which adjust the lower-shaft bearings. It's crucial not to over-tighten these chains, as this can make the wall operate sluggishly, especially for lighter climbers. Loose chains, however, can cause panels to catch on the flange, leading to damage. The drive chain is tightened via a push-down bolt at the top of the control panel. Users are advised to check and adjust chain tension, especially during the first week of use, as chains will stretch.
Photocell Alignment: The photoelectric braking system relies on precise alignment of the photocells and reflectors. If the wall locks up even when nothing is blocking the sensors, it indicates misalignment. This can be corrected by loosening the mounting bolts on the photocell bracket and adjusting its position until it functions properly. Cardboard shims can be used to maintain alignment when re-tightening the bolts. A photocell test is recommended to confirm correct alignment.
Hydraulic System Purging: Occasionally, the hydraulic system may run rough or noisy due to air in the oil, causing the wall to descend unevenly. This can be resolved by purging the air. The process involves setting the wall to its steepest angle, the control valve to the fastest setting, and slowly pulling the wall around for about 15 seconds. Repeating this process a few times, with short breaks in between, allows the air to percolate out of the reservoir, restoring smooth operation.
General Inspection: Regular inspection of all bolts, nuts, and connections is important to prevent loosening. Special attention should be paid to the master links on the chains and the setscrews on the pump sprocket. The x-brace turnbuckles should be tightened evenly and secured with tie-wire to prevent loosening.
Cleaning: Keeping the machine clean, particularly the floor area under the Treadwall, helps protect it from grease and wear.
By following these usage and maintenance guidelines, users can ensure a safe, effective, and long-lasting climbing experience with the Treadwall Model PE.
General| Model | PE |
|---|---|
| Power Source | Manual |
| Type | Treadwall |
| Dimensions | Varies depending on configuration; see manufacturer's documentation |
| Angle Adjustment | Yes |
| Hold Capacity | Varies depending on configuration; see manufacturer's documentation |
| Speed | Variable |
| Rotation Speed | User-controlled |
| Usage | Indoor |
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