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Instruction manual for the HSTAT Series silicone rubber heating tapes.
Explanation of the safety alert symbol and its meaning for personal safety.
Immediate hazards that will result in severe personal injury or death.
Hazards or unsafe practices that could result in severe personal injury or death.
Hazards or unsafe practices that could result in minor personal injury or property damage.
Details on the agency approvals for the product.
Guidance on how to properly install the heating tape on surfaces.
Instructions for connecting power for 120VAC and 240VAC models.
How to adjust the thermostat dial for desired temperature control.
Troubleshooting steps for when the heating tape does not produce heat.
Troubleshooting steps for when the circuit breaker trips during operation.
Instruction manual for the HSTAT Series silicone rubber heating tapes.
Explanation of the safety alert symbol and its meaning for personal safety.
Immediate hazards that will result in severe personal injury or death.
Hazards or unsafe practices that could result in severe personal injury or death.
Hazards or unsafe practices that could result in minor personal injury or property damage.
Details on the agency approvals for the product.
Guidance on how to properly install the heating tape on surfaces.
Instructions for connecting power for 120VAC and 240VAC models.
How to adjust the thermostat dial for desired temperature control.
Troubleshooting steps for when the heating tape does not produce heat.
Troubleshooting steps for when the circuit breaker trips during operation.
The BriskHeat XtremeFLEX HSTAT Series Silicone Rubber Heating Tapes with Adjustable Thermostat Control are designed for a variety of applications requiring precise temperature management, including process temperature control, freeze protection, and supplemental heating. These flexible heating tapes are engineered to provide reliable and consistent heat, ensuring optimal performance and safety across different operational environments.
The primary function of the HSTAT Series heating tapes is to deliver controlled heat to a desired object or surface. This is achieved through a silicone rubber heating tape equipped with an adjustable thermostat control. Users can set the desired temperature within a specified range, and the integrated thermostat will work to maintain that temperature, preventing overheating and ensuring efficient heat transfer. The design allows for versatile application, whether the heating tape needs to be wrapped around a curved object or laid flat on a surface. The thermostat sensor, strategically located underneath the temperature controller box, must be in full contact with the object being heated to ensure accurate temperature readings and effective control. This direct contact is crucial for the system to function correctly and prevent localized hot spots that could lead to damage or inefficiency.
The heating tapes are suitable for electrically conductive surfaces, making them adaptable to a wide range of industrial and laboratory settings. They are also designed to be moisture and chemical resistant, enhancing their durability and reliability in challenging environments where exposure to various substances might occur. The 120VAC models come equipped with a NEMA 1-15 plug for straightforward connection to standard power outlets, while the 240VAC models require termination to an appropriate electrical power supply, with clear instructions provided for connecting the color-coded conductors to Line 1 and Line 2. The power connections must be adequately rated to support the heater's voltage and amperage requirements, as indicated on the identification label.
The HSTAT Series heating tapes are designed for ease of installation and operation, though it is imperative that all users read and understand the instruction manual thoroughly before use. The installation process involves either laying the heating tape flat on a surface or wrapping it around a curved object. To secure the heating tape, approved methods such as aluminum tape, fiberglass tape, or mechanical clamping devices that will not damage the tape should be used. A critical aspect of installation is ensuring that the entire length of one side of the heating tape is in full contact with the surface. Any portion of the tape hanging free or being kinked or twisted can lead to inefficient heating or potential damage. Overlapping the heating tape on itself is strictly prohibited, as this can cause localized overheating and potential burnouts.
Once installed, the user can adjust the thermostat dial to the desired temperature setting. The thermostat control allows for precise temperature management, ensuring the object being heated maintains a stable temperature. It is important to note that the temperature controller dial and its enclosure can become very hot during operation, necessitating caution during adjustment and handling. Users are advised to unplug the heater and allow it to cool completely before attempting any adjustments or handling to prevent burns or injury.
Safety is a paramount concern with these heating tapes. Users are warned against immersing the heater in liquid and must keep volatile or combustible materials away from the heater during operation. The heater should only be used in approved locations, and sharp metal objects should be kept away to prevent damage. Failure to adhere to these warnings can result in electric shock, fire, or personal injury. Regular inspection of the heating tape before each use is recommended to check for any torn or worn surfaces, which could compromise safety and performance. Damaged or faulty heaters should never be used or repaired by unqualified personnel.
While the HSTAT Series heating tapes are built for durability, proper maintenance and care are essential to ensure their longevity and safe operation. The instruction manual emphasizes the importance of inspecting the heating tape before each use. This visual inspection should look for any signs of damage, such as tears, worn surfaces, or physical stress on the heater or cord assembly. If any damage is found, the heater should not be used.
In the event of foreign matter spillage onto the heater, it is crucial to disconnect the heater from the power source immediately and allow it to cool before cleaning. This prevents potential hazards and ensures the heater remains in good working condition. The manual also advises against crushing or applying severe physical stress to the heater or cord assembly, as this can lead to internal damage that may not be immediately visible but could affect performance or safety.
Troubleshooting guidance is provided to assist users with common issues. For instance, if the heater does not heat, users are advised to verify that it is connected to the proper voltage and to check for a resistance reading using an ohm meter to ensure there isn't an open circuit. If a circuit breaker trips, it is important to validate that the breaker is capable of handling the heater's amp requirement and to examine the heater and cord for any damage. These troubleshooting steps are designed to help qualified personnel diagnose and resolve minor issues, thereby extending the life of the heating tape and maintaining its operational efficiency.
For more complex issues or when additional assistance is needed, users are encouraged to contact BriskHeat's customer support or a local distributor. The warranty information outlines the terms and conditions for repair or replacement, emphasizing that the product must be used under prescribed conditions and service. This includes ensuring that the heater is not subjected to accident, negligence, alteration, damage during shipment, improper service, abuse, or misuse, including use beyond its rated capacity. Adherence to these guidelines ensures that the heating tapes continue to perform reliably and safely throughout their operational life.
General| Model | HSTAT Series |
|---|---|
| Control Accuracy | ±1°F (±0.5°C) |
| Power Supply | 120 VAC |
| Control Type | On/Off |
| Output | Relay |
| Features | LED |
| Sensor Type | Thermocouple |
| Amperage | 15A |
| Enclosure | NEMA 1 |
| Display | LED |
