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Broce Broom 350 Series - User Manual

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1
350 SERIES MODEL
For parts and service, call:
(877) 227-8811
Broce Manufacturing 1460 S. 2nd Street | Dodge City, KS 67801
350 SERIES
OPERATIONS
MANUAL
Go to Discount-Equipment.com for parts
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Summary

Parts Finder and Resources

Search Website by Part Number

Find parts by entering the part number on the website.

Search Manual Library

Access a library for parts manuals and lookup part numbers.

Request Parts or Manual Help

Get help finding parts or manuals by manufacturer, model, or description.

Online Parts and Equipment Resources

Online resource for quality parts and equipment, contact info.

Warranty Registration Process

Dealership and Purchase Information

Fields for dealership and product purchase details.

Purchaser and Business Information

Fields for owner details, including type of business.

Warranty Acknowledgement and Agreement

Purchaser's acknowledgement of manual and warranty terms.

Limited Twelve (12) Month Warranty

Warranty Coverage Details

Covers parts and labor for manufacturing defects within 12 months or 1000 hours.

Warranty Exclusions and Limitations

Lists conditions not covered, like misuse, improper maintenance, accidents.

Liability Limitation Statement

Limits Broce Manufacturing's liability for consequential damages.

Operator Qualifications and Safety Procedures

Operator Qualification Requirements

Details requirements for operating the equipment, including age and training.

Manual Reading and Warranty Void

Warning that not reading the manual voids factory warranty.

Employee Training Sign-off Record

Record of employee training on safe operation and safety procedures.

General Safety Precautions

General Operating Cautions

Basic safety rules like keeping shields in place and avoiding moving parts.

Accident Prevention Principles

Emphasizes thinking before acting and following safety rules to prevent accidents.

Pre-Operation Safety Checks

Instructs to read the manual thoroughly for safety and maintenance.

Warning Label Awareness

Alerts to read and understand warning labels before operation.

Specific Safety Precautions and Warnings

Seat Belt and Roll Over Protection

Proper use of seat belt and roll over protection for operator safety.

Travel Speed and Overspeed Warning

Caution against overspeeding and the need for good judgment.

Chain Guard and Debris Hazards

Mandates chain guard and alerts about flying debris hazards.

Passenger Prohibition Warning

Strictly prohibits passengers due to lack of safety provisions.

Personal Protective Equipment Recommendation

Recommends hearing, eye protection, and dust mask without an enclosed cab.

Machine Specifications Overview

Engine Specifications Reference

Refers to the engine manufacturer's manual for detailed specifications.

Hydraulic System - Propel Pump & Motor

Details specifications for the propel pump and motor, including displacement and pressure.

Hydraulic System - Auxiliary Pump

Details specifications for the auxiliary pump, including flow and pressure.

Machine Specifications - Fluid Capacities

Fluid Capacities and Types

Lists required fluid types and quantities for hydraulic tank, fuel, radiator, etc.

Refrigerant and Oil Charge Specifications

Provides factory charge specifications for A/C refrigerant and ester oil.

Machine Operation - Controls Overview

Control Panel Overview

Familiarizes the operator with the main controls of the machine.

Primary Controls Description

Explains brake, directional, throttle, ignition, and shifter controls.

Broom Control Features

Details joystick and lock switch for broom operation.

Machine Operation - Daily Checks and Startup

Daily Pre-Operation Inspection Checklist

Checklist of critical items to inspect before daily operation.

Startup Procedure and Important Cautions

Step-by-step guide for starting the engine and important startup cautions.

Machine Operation - Operational Notes

Parking Brake and Overspeed Warnings

Warnings against parking brake use while moving and exceeding speed limits.

Dynamic Braking and Direction Change Caution

Explanation of dynamic braking and caution on direction changes.

Engine Stop and Core Positioning Procedure

Steps for stopping the engine and preparing the core.

Sweeping Core Operation Details

Raise, Lower, and Float Controls

How to operate the joystick for broom core height adjustment.

Positive Down Pressure Feature

Explanation of the positive down pressure feature and its usage.

Broom Angle Adjustment

How to adjust the broom angle left or right.

Broom Motor Activation Control

Operation of the broom motor control.

Sweeping Operation Tips and Troubleshooting

Optimal Sweeping Parameters

Recommended engine speed and travel speed for efficient sweeping.

Troubleshooting Sweeping Issues

How to address broom stalling, hopping, or caked dirt.

Dust Control and Operator Training

Managing dust and emphasizing operator training.

Towing Procedures and Warnings

Towing Preparation Steps

Ensure gearbox neutral, release brake, secure tow bar, adjust valves.

Towing Speed and Tank Limits

Do not exceed 45 MPH and do not tow with water in the spray tank.

Hydraulic System Details - Introduction

System Overview and Components

Explains the hydraulic system's functions and major components.

Hydrostatic Drive System Description

Details the hydrostatic drive system, including pump and motor types.

Loop Flushing and Steering Circuits

Describes oil purging and the steering system.

Hydraulic System Details - Brush Functions

Brush Function Control Operations

Operation of the joystick for lowering, raising, and floating the broom core.

Brush Rotation Mechanism

How the brush rotation is controlled by the work pump and rotation valve.

Broom Core Motor Types

Describes the two types of core motors used for broom rotation.

Hydraulic System Details - Component Descriptions

Pump, Steering Unit, and Cylinder Specifications

Details pump, steering unit, and cylinder specifications.

Valves and Core Motors Information

Descriptions of brush function, rotation valves, and core motors.

Filters, Shut-Off Valves, and Caution

Information on return filters, shut-off valves, and related warnings.

Hydraulic System Details - Reservoir and Plumbing

Reservoir and Hoses Specifications

Details the hydraulic reservoir's capacity and hose/adapter information.

System Plumbing Diagrams Location

Indicates where to find system plumbing diagrams.

Procedure to Defeat Positive Down Pressure

Procedure to disable the positive down pressure feature.

Hydraulic System Test Procedures

Steering Circuit Pressure Testing

Steps to check pressure in the steering circuit using gauges.

Rotation Valve Pressure Testing

Procedures to test pressure in the brush rotation valve.

Maintenance - Air Cleaner System

Air Cleaner System Importance

Highlights the air cleaner as a critical component for engine life.

Air Cleaner Service and Cleaning Procedures

Procedures for cleaning and servicing the air cleaner element.

Safety Element Handling Caution

Caution regarding the disposable safety element.

Maintenance - Air Cleaner & Hydraulic System Service

Air Cleaner Cleaning Precautions

Warning about using compressed air for cleaning the air cleaner element.

Air Cleaner Service Schedule

Recommended intervals for air cleaner service.

Hydraulic System Maintenance Overview

Guidelines for maintaining the hydraulic system, including filters and oil.

Hydraulic Hose Inspection and Replacement

Recommendation for periodic inspection and replacement of hydraulic hoses.

Maintenance - Radiator and Lubrication

Radiator and Heat Exchanger Cleaning

Procedure for cleaning the radiator and heat exchanger.

Lubrication Points Identification

Identifies lubrication points on bolster, steering cylinder, and drive shaft.

Maintenance - Gearbox, Differential, and Bearings

Gear Box and Differential Service

Procedures for checking and changing fluid in the gear box and differential.

Core;Brush Bearing Lubrication

Lubrication recommendations for the core/brush bearing.

Engine Lubrication Reference

Refers to the engine manufacturer's manual for engine lubrication.

Maintenance - Lubrication Chart and Brakes

Lubrication Schedule Chart

A chart detailing lubrication items, quantities, and intervals.

Brake System Operation and Testing

Overview of brake systems and daily operation testing.

Brake Master Cylinder and Fluid Service

Servicing the master cylinder and replacing brake fluid.

Brake Line Inspection and Replacement

Periodic inspection of brake lines for leaks and damage.

Maintenance - Fasteners, Frame, and Core Drive

Brake System Safety Warning

Warning against operating the machine with faulty brakes.

Fastener Tightening and Frame Inspection

Periodic tightening of fasteners and checking frame welds.

Direct Drive Core Maintenance

Information on maintaining the direct drive core.

Maintenance - Engine Fan, Tires, and Storage

Engine Fan Inspection and Replacement

Recommended interval for inspection and replacement of the engine fan.

Tire Inflation Guidelines

Importance of proper tire inflation for longevity and ride comfort.

Long-Term Storage Procedures

Steps for storing the broom if not used for over 30 days.

Air Conditioner Maintenance - Preventative Care

Preventative Maintenance Importance

Importance of maintaining the A/C system to avoid downtime.

Weekly A;C System Inspections

List of weekly checks for the A/C system components.

A;C Operation Helpful Hints

Tips for ensuring proper A/C operation and defrosting.

Air Conditioner Maintenance - Troubleshooting

A;C System Troubleshooting Chart

Chart to diagnose A/C problems based on pressure readings.

A;C Refrigerant and Oil Charge Specifications

Factory charge specifications for refrigerant and oil.

Air Conditioner Maintenance - Warranty Claims

A;C System Warranty Claim Form

Form for submitting warranty claims for A/C systems and components.

Broom Wafer Replacement - Direct Drive Cores

Broom Core Wafer Specifications

Details on wafer sizes and quantities for different core lengths.

Direct Drive Core Removal and Preparation

Steps for removing and preparing the direct drive core and spindle.

Broom Wafer Replacement - Chain Driven Cores

Chain Driven Core Removal Procedures

Steps for removing chain driven cores.

Wafer Loading and Core Balancing

Procedure for loading wafers and ensuring core balance.

Broom Wafer Replacement - Chain Drive Assembly

Core Assembly and Installation

Steps for core assembly, end cap installation, and machine mounting.

Service Contact Information

Contact details for questions or service parts.

Troubleshooting Common Problems - Brush Issues

Brush Stalling and Bouncing Issues

Causes and solutions for brush stalling and bouncing.

Broom Core Drifting and Float Position Issues

Causes and solutions for broom core drift and float issues.

Troubleshooting Common Problems - Motor and Hydraulic Issues

Core Motor Seal Leaks and Shaft Breakage

Causes and solutions for motor seal leaks and shaft breakage.

Filter Issues and Hydraulic Power Loss

Diagnosing filter problems and hydraulic power loss.

Troubleshooting Common Problems - Hydraulic Power Loss

Hydraulic Power Loss Diagnosis

Diagnosing no hydraulic power when steering/hydrostatic systems are OK.

Wiring Diagrams - Air Conditioner

Air Conditioner Wiring Diagram

Diagram showing the wiring for the air conditioner system.

Wiring Diagrams - Engine Control Panel (CR Model)

Engine Control Panel - CR Model Wiring

Wiring diagram for the engine control panel (CR model with cab).

Wiring Diagrams - Engine Control Panel (CR Canopy Model)

Engine Control Panel - CR Model (Canopy) Wiring

Wiring diagram for the engine control panel (CR model with canopy).

Wiring Diagrams - Engine Control Panel (KR Model)

Engine Control Panel - KR Model Wiring

Wiring diagram for the engine control panel (KR model with cab).

Wiring Diagrams - Engine Control Panel (KR Canopy Model)

Engine Control Panel - KR Model (Canopy) Wiring

Wiring diagram for the engine control panel (KR model with canopy).

Wiring Diagrams - Engine Control Panel (RCT Model)

Engine Control Panel - RCT Model Wiring

Wiring diagram for the engine control panel (RCT model with cab).

Wiring Diagrams - Engine Control Panel (RCT Canopy Model)

Engine Control Panel - RCT Model (Canopy) Wiring

Wiring diagram for the engine control panel (RCT model with canopy).

Wiring Diagrams - Engine Control Panel (RJ Model)

Engine Control Panel - RJ Model Wiring

Wiring diagram for the engine control panel (RJ model with cab).

Wiring Diagrams - Engine Control Panel (RJ Canopy Model)

Engine Control Panel - RJ Model (Canopy) Wiring

Wiring diagram for the engine control panel (RJ model with canopy).

Wiring Diagrams - Engine Control Panel (RJT Model)

Engine Control Panel - RJT Model Wiring

Wiring diagram for the engine control panel (RJT model with cab).

Wiring Diagrams - Engine Control Panel (RJT Canopy Model)

Engine Control Panel - RJT Model (Canopy) Wiring

Wiring diagram for the engine control panel (RJT model with canopy).

Dashboard Gauges Wiring Diagram

Gauge Layout and Connections

Shows the physical arrangement and connections of dashboard gauges.

Tachometer, Volt, Hour, and Fuel Gauge Wiring

Wiring details for tachometer, volt meter, hour meter, and fuel gauge.

Dashboard Switches Wiring Diagram

Switch Layout and Wiring Overview

Diagram of dashboard switches and their wiring.

Various Switch Wiring Details

Wiring for wiper, heater, core lock, ignition, and other switches.

Light Wiring Diagram - Dash Fuse Block

Dash Fuse Block and Light Connections

Wiring diagram for the dash fuse block related to lights.

Turn Signal and Flasher Wiring

Wiring diagram for the turn signal housing and flasher plug.

Accessory Switch Wiring Details

Wiring for dash lights, wipers, beacon, horn, and broom lock.

Light Wiring Diagram - Fuse Block and Accessories

Dash Fuse Block and Accessory Wiring

Wiring diagram of the dash fuse block for lights and accessories.

Turn Signal Housing and Heater Wiring

Wiring for the turn signal housing and cabin heater.

Variable Speed and Beacon Wiring

Wiring for variable broom speed and beacon switch.

Optional Safety Engine Shutdown System Wiring - Overview

System Overview and Components

Diagram of the safety engine shutdown system and its components.

Sensor and Switch Wiring Connections

Wiring for the shutdown switch, water sensor, temp sender, and oil sender.

Optional Safety Engine Shutdown System Wiring - Components

Safety System Component Wiring Details

Wiring connections for safety shutdown system components.

Variable Speed Sauer Controller Wiring

Controller and Potentiometer Wiring

Wiring diagram for the variable speed Sauer controller and potentiometer.

Dinn Connector Wiring Details

Wiring details for the Dinn connector.

Curb Broom Hydraulic Diagram - System Overview

System Components and Flow Paths

Diagram showing components and flow for the curb broom.

Curb Broom Valve and Manifold Connections

Function and connection of the curb broom valve and locking manifold.

Curb Broom Hydraulic Diagram - Circuit Details

Hydraulic Circuit Overview

Overall hydraulic circuit for the curb broom.

Rotation Valve and Lock Solenoid Functions

Function and connection of the rotation valve and lock solenoid.

Down Pressure Limit System Diagram

System Schematic and Components

Diagram of the down pressure limit system and its components.

Down Pressure Limit Valve and Solenoid

Function and connection of the down pressure limit valve and lock solenoid.

Scraper Blade Hydraulic Diagram

System Schematic and Components

Diagram of the scraper blade hydraulic system.

Cylinder and Valve Connections

Connections for steering, lift, swing cylinders and valves.

Standard 4-Wheel Hydraulic System Diagram

System Diagram and Components

Overall hydraulic schematic for the 4-wheel system.

Pump, Valve, and Steering Unit Details

Details of the variable displacement pump, spool valve, and steering unit.

350 Series Hydraulics - Variable Brush Speed Diagram

System Schematic and Components

Hydraulic schematic for variable brush speed.

Pump, Steering Unit, and Tank Connections

Connections to the gear pump, steering unit, and hydraulic tank.

Broce Broom 350 Series Specifications

General IconGeneral
BrandBroce Broom
Model350 Series
CategoryBlower
LanguageEnglish