EasyManua.ls Logo

Brother Industries SUPER ACE+e - User Manual

Default Icon
56 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...



2.2001.
www.promelectroavtomat.ru

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Brother Industries SUPER ACE+e and is the answer not in the manual?

Summary

I. PRINCIPAL MECHANISMS

1. MECHANICAL CHART

Illustrates the mechanical components of the sewing machine and the embroidery unit.

2. POWER TRANSMISSION CHART

Details the power transmission mechanisms for needle bar, thread take-up, zigzag movements, and feed dog/rotary hook.

3. ELECTRONIC PARTS ARRANGEMENT CHART

Shows the layout and arrangement of electronic components within the sewing machine.

4. CONTROL SYSTEM BLOCK DIAGRAM

Illustrates the system's control logic and the interconnections of its electronic components.

5. MAIN MOTOR CONTROL

Explains the PWM control method used for the main motor's speed regulation.

6. PATTERN GENERATOR

Describes the electronic pattern generation process using feed and zigzag pulse motors.

7. AUTOMATIC THREAD TENSION

Details the automatic thread tension adjustment based on embroidery frame movements.

8. OTHER ELECTRONIC COMPONENT FUNCTIONS

Lists and describes the operational functions of various electronic components in the machine.

II. DISASSEMBLING AND REASSEMBLING THE SEWING MACHINE

1. DISASSEMBLING AND REASSEMBLING THE OUTER PARTS AND MAIN PARTS

Provides step-by-step instructions for removing and reinstalling external and main machine components.

2. LEAD WIRE ARRANGEMENT

Shows the routing and identification of internal wiring harnesses and connectors.

III. HOW TO ADJUST MECHANICAL ELEMENTS

1. SETTING THE TEST MODE

Details how to enter and utilize the machine's diagnostic test modes for adjustments.

2. TENSION OF MOTOR BELT AND TIMING BELT

Explains the procedure for adjusting belt tensions for optimal machine performance.

3. NEEDLE DOWN POSITION ADJUSTMENT

Details how to set the needle to the correct down position for sewing.

4. TIMING OF NEEDLE AND ROTARY HOOK

Covers the clearance and timing adjustments between the needle and the rotary hook.

5. NEEDLE BAR HEIGHT

Explains how to adjust the needle bar height for proper sewing operations.

6. LOWER SHAFT

Instructions for the assembly or adjustment of the sewing machine's lower shaft.

7. FRONT;BACK, LEFT;RIGHT POSITION OF FEED DOG

Describes how to adjust the feed dog's position for correct fabric movement.

8. HEIGHT OF FEED DOG

Details the procedure for setting the correct height of the feed dog above the needle plate.

9. PRESSER BAR HEIGHT

Explains how to adjust the presser bar height for proper fabric feeding.

10. CHECKING DETECTION OF FABRIC THICKNESS

Describes the procedure for checking the accuracy of the fabric thickness detection system.

11. EMBROIDERY UPPER THREAD ADJUSTMENT (OPTION)

Covers adjustments for upper thread tension specifically for embroidery mode.

12. POSITION OF BUTTONHOLE SWITCH LEVER

Details how to adjust the position of the buttonhole switch lever for correct operation.

13. BOBBIN WINDER

Explains the adjustment procedures for the bobbin winding mechanism.

14. BOBBIN THREAD DETECTOR

Covers the adjustment and calibration of the bobbin thread detection system.

15. INNER ROTARY HOOK BRACKET POSITION

Describes how to correctly position the inner rotary hook bracket for optimal function.

16. LARGE ONE-POINT PATTERN SHAPE (SOFT ADJUSTMENT)

Details soft adjustments for achieving the correct shape of one-point patterns.

17. FEED ADJUSTMENT (VERTICAL FEED)

Explains how to perform adjustments related to the vertical feed of the fabric.

18. INNER ROTARY HOOK TENSION

Covers the procedure for adjusting the tension of the inner rotary hook.

19. NEEDLE THREADER

Provides guidance on using the needle threader and selecting appropriate needles.

20. NEEDLE THREADER (CHECKING THE HOOK POSITION IN HORIZONTAL DIRECTION)

Describes how to check the hook position in the horizontal direction for the needle threader.

21. NEEDLE THREADER (EXCHANGE)

Explains the step-by-step process for exchanging the needle threader.

22. NEEDLE THREADER (CHECKING THE HOOK IN STANDARD POSITION)

Details how to check the needle threader hook position in its standard configuration.

23. NEEDLE THREADER (CHECKING THE HOOK POSITION IN VERTICAL DIRECTION)

Explains how to check the needle threader hook position in the vertical direction.

24. TIMING BELT TENSION FOR THE X DIRECTION

Details timing belt tension adjustment for the X direction of the embroidery unit.

25. TIMING BELT TENSION FOR THE Y DIRECTION

Explains timing belt tension adjustment for the Y direction of the embroidery unit.

IV. HOW TO ADJUST ELECTRONIC ELEMENTS

1. When power is turned on, buzzer does not sound and nothing appears on display

Troubleshooting steps for when the machine powers on with no display or sound.

3. Pattern cannot be selected

Troubleshooting steps for when patterns cannot be selected on the machine.

4. Main motor does not run

Troubleshooting for issues where the main motor fails to operate.

5. Operation of main motor is not stable, maximum speed operation is not possible, or speed cannot be adjusted

Troubleshooting for unstable main motor operation, speed issues, or inability to adjust speed.

6. Correct patterns are not created

Troubleshooting steps for when the machine creates incorrect sewing patterns.

7. Buttonholes are not stitched correctly.

Troubleshooting for improperly stitched buttonholes.

8. Manual operation of feed and zigzag pulse motors is not possible

Troubleshooting for inability to manually operate feed and zigzag pulse motors.

9. Vertical movement of needle bar and backstitch operation are abnormal

Troubleshooting for abnormal vertical needle bar movement and backstitch operation.

10. Foot controller does not operate normally when depressed

Troubleshooting for the foot controller not functioning correctly when pressed.

11. Thread tension is not correct

Troubleshooting steps for incorrect thread tension settings.

12. Needle bar release mechanism does not operate correctly

Troubleshooting for the needle bar release mechanism not functioning properly.

13. Thread cutter does not operate correctly.

Troubleshooting steps for the thread cutter not operating as intended.

14. Display does not appear clearly

Troubleshooting for issues with the display not showing information clearly.

15. The LCD light does not light.

Troubleshooting steps for the LCD screen backlight not illuminating.

16. Thread cannot be wound around bobbin

Troubleshooting for the inability to wind thread around the bobbin.

17. Needle thread breakage detector does not operate correctly

Troubleshooting for the needle thread breakage detector not functioning properly.

18. Bobbin thread detector does not operate correctly

Troubleshooting for the bobbin thread detector not functioning as intended.

19. Embroidery unit does not work correctly (OPTION)

Troubleshooting for the embroidery unit not functioning correctly when installed.

Brother Industries SUPER ACE+e Specifications

General IconGeneral
BrandBrother Industries
ModelSUPER ACE+e
CategorySewing Machine
LanguageEnglish

Related product manuals