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Brother DS-120 User Manual

Brother DS-120
196 pages
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Table of Contents

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Brother DS-120 Specifications

General IconGeneral
BrandBrother
ModelDS-120
CategorySewing Machine
LanguageEnglish

Summary

Outline of Mechanism

Main Mechanisms

Details on the primary mechanical components of the sewing machine.

Driveline

Explains the power transmission and movement systems within the machine.

Positions of electronic components

Identifies the locations of various electronic parts within the sewing machine.

Control system block diagram

Visual representation of how the machine's electronic systems are interconnected.

Operation of other electronic components

Describes the function and operation of individual electronic parts.

Basics of Disassembly/Assembly

Main parts

Covers the fundamental components and their initial disassembly/assembly steps.

Electrical parts and motors

Details the disassembly and assembly procedures for electrical components and motors.

Needle bar, presser mechanism / Upper shaft mechanism

Explains the process for disassembling and assembling the needle and presser foot mechanisms.

Feed mechanism

Outlines the steps for disassembling and assembling the feed mechanism.

Bobbin winder mechanism

Provides instructions for disassembling and assembling the bobbin winder.

Application of Disassembly/Assembly

Main parts

Demonstrates the application of disassembly/assembly for the main structural components.

Electrical parts and motors

Covers the application of disassembly and assembly for electrical components and motors.

Feed and rotary module

Details the application of disassembly and assembly for the feed and rotary mechanisms.

Adjustment

Starting test mode/Starting and stopping operation

Procedures for entering and controlling the machine's test modes for adjustments.

Timing belt tension

Instructions for adjusting the tension of the timing belt for optimal performance.

Motor belt tension

Guidance on adjusting the motor belt tension to ensure proper operation.

Upper thread tension

Describes how to adjust the tension of the upper thread for correct stitch formation.

Left base line needle drop

Details the adjustment procedure for the needle's position in the left base line.

Needle bar height

Instructions for setting the correct vertical height of the needle bar.

Feed forward/backward

Adjustment of the feed dog's forward and backward movement for stitch length.

Bobbin winder

Adjusting the bobbin winder for even thread winding.

Front/back and left/right position of feed dog

Adjusting the feed dog's position for accurate stitch placement.

Failure Investigation for Electronic Parts

Error message list

Lists error messages and their probable causes for electronic part failures.

Error message is displayed

Troubleshooting steps for specific error messages displayed on the machine.

Power does not come on

Step-by-step guide to diagnose and fix issues where the machine does not power on.

Main motor does not rotate

Troubleshooting guide for when the main motor fails to operate.

Pattern cannot be sewn correctly

Troubleshooting steps when sewing patterns are not produced correctly.

Button hole cannot be sewn correctly

Steps to fix problems with the buttonhole sewing function.

Does not operate when the foot controller is used

Steps to diagnose why the machine does not respond to the foot controller.

LED lamp does not light

Diagnosing and fixing issues with the LED work light not illuminating.

Special Instructions of Wiring

Needle bar / Presser module wiring

Specific instructions for routing and connecting wires for the needle and presser modules.

Power supply unit wiring

Guidance on correctly wiring the power supply unit to other machine components.

Front cover wiring

Instructions for wiring the components located within the front cover of the machine.

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