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Brother NV-10A User Manual

Brother NV-10A
211 pages
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SERVICE MANUAL FOR
COMPUTERIZED SEWING MACHINE
NV-10/NV-10A/ML-600
B-500/NS-10/CAMPUS300
NV15/NV15P/NS15/NV15WT
NV10A
7.2007.
7.2016.

Table of Contents

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Brother NV-10A Specifications

General IconGeneral
TypeElectronic
Maximum Stitch Width5 mm
Maximum Stitch Length4 mm
Built-in FontsNo
Needle Threading SystemAutomatic
Free ArmYes
Buttonhole Styles1

Summary

General Information

List of Update Record

1. Outline of Mechanism

Main Mechanisms Overview

Overview of the sewing machine's main mechanical components and their arrangement.

Sewing Machine Driveline Mechanisms

Diagrams illustrating the movement of the needle bar, thread take-up lever, and feed dog.

Electronic Components Location Diagram

Diagram showing the location of various electronic parts within the sewing machine.

Electronic Control System Block Diagram

Schematic illustrating the interconnections of the sewing machine's electronic control system.

Electronic Component Operations Explained

Detailed descriptions of the function of various electronic switches and sensors.

Automatic Threader Usage Guide

Instructions and cautions for using the automatic threader with different thread and needle combinations.

2. Disassembly

Disassembly of Main Sewing Machine Parts

Step-by-step instructions for disassembling the main external and internal components of the sewing machine.

Disassembly of Electrical Components and Motors

Procedures for removing electrical components like the power supply, motors, and PCBs.

Thread Tension Mechanism Disassembly Steps

Steps to disassemble the thread tension unit and its related parts.

Bobbin Winder System Disassembly

Instructions for taking apart the bobbin winding system.

Feed Mechanism Component Disassembly

Procedures for disassembling the feed dog and related feeding components.

Needle Bar and Upper Shaft Assembly Disassembly

Steps for disassembling the needle bar, presser assembly, and upper shaft.

Base Plate and Handle Component Disassembly

Instructions for removing the base plate and handle components.

Needle-Presser Module Disassembly Procedure

Detailed steps for disassembling the integrated needle and presser assembly.

Feed and Bobbin Module Disassembly Guide

Procedures for disassembling the combined feed and bobbin drive modules.

4. Adjustment

Needle Inspection: Curvature and Tip Damage

Procedures for inspecting the needle for bends, damage, or curvature.

Sewing Machine Test Mode Entry and Navigation

How to enter and navigate the sewing machine's diagnostic test modes.

Sewing Machine Test Mode Overview and Adjustments

Overview of available test modes, their operations, and corresponding adjustments.

Adjusting Sewing Machine Timing Belt Tension

Procedure for adjusting the tension of the main timing belt.

Adjusting Sewing Machine Motor Belt Tension

Steps to adjust the tension of the motor drive belt.

Proper Upper Thread Tension Adjustment Guide

How to adjust the upper thread tension for proper stitch formation.

Needle Drop Point Adjustment Procedure

Procedure for adjusting the needle's position relative to the feed dog and hook.

Needle and Presser Front/Back Position Adjustment

Adjusting the front-to-back position of the needle and presser.

Needle to Rotary Hook Clearance Setting

Setting the correct gap between the needle and the rotary hook tip.

Adjusting Sewing Machine Needle Bar Rise Range

Adjusting the vertical travel range of the needle bar.

Setting Sewing Machine Needle Bar Height

Setting the correct height of the needle bar relative to the rotary hook.

Adjusting Needle Side-to-Side Interference

Adjusting the needle's side-to-side position to prevent interference.

Needle Thread Block Passage Adjustment

Adjusting the needle thread block for proper thread passage.

Presser Bar Height and Parallelism Adjustment

Setting the presser bar height and ensuring it is parallel to the needle plate.

Lower Thread Tension Adjustment via Inner Rotary Hook

Adjusting the tension of the lower thread via the inner rotary hook.

Sewing Machine Feed Rate Adjustment

Procedure for adjusting the forward and reverse feed amounts.

Bobbin Winder Tension and Winding Adjustment

Adjusting the bobbin winder for even winding and correct quantity.

Bobbin Winder (BW) Switch Position Adjustment

Adjusting the position of the bobbin winder switch.

Buttonhole (BH) Lever Switch Position Adjustment

Adjusting the position of the buttonhole lever switch.

Feed Dog Horizontal Position Adjustment

Adjusting the horizontal and lateral positioning of the feed dog.

Adjusting Sewing Machine Feed Dog Height

Setting the correct vertical height of the feed dog.

Inner Rotary Hook Bracket Alignment Adjustment

Adjusting the position of the inner rotary hook bracket.

5 Failure Investigation for Electronic Parts

Sewing Machine Error Code Reference List

A table listing error codes displayed by the machine and their potential causes.

Troubleshooting: Sewing Machine No Power

Troubleshooting steps when the sewing machine does not power up.

Troubleshooting: Pulse Motors Not Returning to Start

Diagnosing issues when pulse motors fail to return to their home position.

Troubleshooting: Unable to Select Sewing Patterns

Troubleshooting steps when pattern selection is not possible.

Troubleshooting: Sewing Machine Main Motor Not Running

Diagnosing why the main motor is not engaging or rotating.

Troubleshooting: Abnormal Main Motor Speed or Rotation

Troubleshooting issues with main motor speed, variance, or adjustment.

Troubleshooting: Machine Not Sewing Patterns Correctly

Diagnosing problems when the machine does not sew patterns correctly.

Troubleshooting: Buttonhole Sewing Malfunctions

Troubleshooting steps when buttonhole sewing is not performed correctly.

Troubleshooting: Manual Stitch Length/Zigzag Adjustment Problems

Diagnosing problems with manual adjustment of stitch length and zigzag width.

Troubleshooting: Vertical Needle Movement and Reverse Stitch Issues

Troubleshooting issues related to vertical needle movement and reverse stitching.

Troubleshooting: Machine Inoperative with Foot Controller

Diagnosing why the machine does not operate when the foot controller is used.

Troubleshooting: Irregular LCD Display Behavior

Troubleshooting steps when the LCD display shows incorrect information or is blank.

Troubleshooting: LCD Backlight Not Illuminating

Diagnosing why the LCD backlight is not illuminating.

Troubleshooting: Bobbin Winding Function Failure

Troubleshooting steps when the bobbin winding function fails.

Troubleshooting: Work Area Lamp Not Lighting

Diagnosing why the work area lamp is not turning on.

Troubleshooting Specific Error Codes (F1-F9)

Troubleshooting specific error codes like F1, F2, F3, etc.

6 Repair Manual

Repair Guide: Stitch Skipping and Thread Issues

Troubleshooting guide for stitch issues like skipping, thread wear, breakage, uneven seams, and needle breaks.

Repair Guide: Power Entry and Indicator Lamp Problems

Diagnosing problems related to power entry, safety timer, and indicator lamps not lighting.

Repair Guide: Machine Inoperative (Presser Raised)

Troubleshooting steps when the machine fails to operate even with the presser raised.

Repair Guide: Uneven Left Base Line Stitch Pitch

Addressing uneven stitch pitch on the left base line.

Repair Guide: No Power, Sounds, or Lamps

Diagnosing issues when the machine has no power, electronic sounds, or operating lamps.

Repair Guide: Inconsistent Motor Speed or Rotation

Troubleshooting problems with inconsistent main motor speed or rotation.

Repair Guide: Needle and Machine Threading Failures

Steps to resolve issues where threading the needle or machine is impossible.

Repair Guide: Threader Lever Cycle Interruption

Diagnosing problems with the threader lever not completing its cycle.

Repair Guide: Obstructed Needle Thread Lever Operation

Troubleshooting when the needle thread lever operation is obstructed.

Repair Guide: Incorrect Thread Tension Problems

Addressing problems with incorrect upper or lower thread tension.

Repair Guide: Actual Sewing Problems (Needle/Thread)

Guide for troubleshooting needle breakage, stitch skipping, and thread breakage during sewing.

Repair Guide: Causes and Fixes for Uneven Seams

Troubleshooting causes for uneven seams, including presser position and component scratches.

Repair Guide: Diagnosing Intermittent Sewing Stops

Diagnosing why the sewing machine stops intermittently during operation.

Repair Guide: Buttonhole Sewing Failure Troubleshooting

Troubleshooting buttonhole sewing failures, including blockage and switch issues.

Repair Guide: Bobbin Winder Shaft Rotation Failure

Diagnosing why the bobbin winder shaft is not rotating.

Repair Guide: Bobbin Winding Quantity and Evenness Issues

Troubleshooting issues with incorrect bobbin winding quantity or uneven winding.

Repair Guide: Foot Controller Malfunction Diagnosis

Diagnosing problems when the foot controller does not operate the machine correctly.

7 Special Instructions of Wiring

Needle Bar Module Wiring Instructions

Instructions for routing and securing wires on the left and right sides of the needle-presser module.

Feed and Rotary Motor Module Wiring

Guidance on wiring the feed and rotary hook motor components.

Power Module Wiring Diagram and Steps

Detailed instructions for wiring the insulation cover, power supply, and switches.

Bobbin Winder Assembly Wiring Connections

Steps for connecting wires for the bobbin winder mechanism to the main PCB.

Main PCB Assembly Wiring Routing

Instructions for connecting various lead wires to the main PCB.

Front Cover Wiring: Panels and Connectors

Guidance on connecting wires for the selecting panel, LCD, and LED lamps.

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