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Brother
Sewing Machine
XL2800
Brother XL2800 User Manual
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2
Table of Contents
Table of Contents
4
1 Outline of Mechanism
10
Main Mechanisms
11
Driveline
12
Positions of Electronic Components
15
Control System Block Diagram
16
2 Basic of Disassembly/Assembly
17
Main Frame and Covers
18
Removal of Accessory Table
19
Removal of Face Plate Assy
19
Removal of Pattern Selecting Dial
19
Removal of Front Cover Assy
20
Removal of Rear Cover Assy
21
Main Motor Unit
22
Removal of Motor 3P Supply Assy
23
Removal of Lower Shaft Plate
24
Feed Unit
25
Removal of Tension Pulley Assy
26
Removal of Feed Adjuster Assy
26
Removal of Feed Module
27
Needle Threading Mechanism
28
Removal of Thread Guard Assy
29
Zigzag Mechanism
30
Removal of Z Dial Assy
31
Removal of Zigzag Connecting Rod Assy
31
Removal of Zigzag Link Holder Assy
32
Feed Control Mechanism
33
Removal of Reverse Sewing Lever a
34
Removal of Reverse Sewing Lever B Assy
35
Removal of Lever Holder Assy
35
Removal of Feed Bracket Assy
36
Buttonhole and Pattern Selecting Mechanism
37
Removal of BH Adjusting Plate
38
Removal of BH Connecting Shaft
39
Removal of BH Stopper Assy
40
Removal of Pattern Selecting Unit Assy
40
Upper Shaft, Needle Bar and Presser Foot Unit
41
Removal of Upper Shaft Assy
42
Removal of Stopper Plate
42
Removal of Needle-Presser Module
43
Upper Shaft, Needle Bar and Presser Foot Unit
43
Upper Shaft, Needle Bar and Presser Foot Unit
44
Attachment of Needle-Presser Module
45
Attachment of Stopper Plate
45
Attachment of Upper Shaft Assy
46
Buttonhole and Pattern Selecting Mechanism
47
Attachment of Pattern Selecting Unit Assy
48
Attachment of BH Stopper Assy
49
Attachment of BH Connecting Shaft
50
Attachment of BH Adjusting Plate
51
Feed Control Mechanism
52
Attachment of Feed Bracket Assy
53
Attachment of Lever Holder Assy
54
Attachment of Reverse Sewing Lever B Assy
54
Attachment of Reverse Sewing Lever a
55
Zigzag Mechanism
56
Attachment of Zigzag Link Holder Assy
57
Attachment of Zigzag Connecting Rod Assy
58
Attachment of Z Dial Assy
59
Needle Threading Mechanism
60
Attachment of Thread Guard Assy
61
Feed Unit
62
Attachment of Feed Module
63
Phase Matching of Upper Shaft and Lower Shaft
64
Attachment of Feed Adjuster Assy
65
Attachment of Tension Pulley Assy
65
Main Motor Unit
66
Attachment of Lower Shaft Plate
67
Attachment of Motor 3P Supply Assy
67
Main Frame and Covers
69
Attachment of Rear Cover Assy
70
Attachment of Front Cover Assy
71
Attachment of Pattern Selecting Dial
72
Attachment of Face Plate Assy
72
Attachment of Accessory Table
72
3 Application of Disassembly/Assembly
73
Main Frame and Covers
74
Disassembly of Face Plate Assy
75
Disassembly of Front Cover Assy
76
Removal of LED Lamp Supply Assy
76
Removal of Rubber Cushion a
76
Disassembly of Rear Cover Assy
77
Removal of Bobbin Presser
77
Removal of Spool Pin
77
Removal of Thread Guide Assy
77
Main Motor Unit
78
Disassembly of Motor 3P Supply Assy
79
Feed Unit
80
Disassembly of Feed Adjuster Assy
81
Disassembly of Feed Module
81
Removal of Slide Plate
81
Removal/Disassembly of Needle Plate Assy
81
Removal of NT Lower Thread Cutter
82
Removal of Inner Rotary Hook Assy
83
Removal of Needle Plate a
83
Removal of Stopper Plate R/M
83
Removal of Base Plate
84
Removal of Feed Dog
84
Removal of Feed Stand Supporter
84
Removal of Inner Rotary Hook Plate Assy
84
Removal of Feed Supporting Plate
85
Removal of Set Screw Collar
85
Removal of Feed Arm Assy
86
Removal of Feed Stand Sub Assy
86
Removal of Horizontal Feed Shaft
86
Removal of V Feed Attachment
87
Removal of Feed Arm Supporter
88
Removal/Disassembly of Lower Shaft Assy
88
Removal of Outer Rotary Hook Assy
89
Needle Threading Mechanism
91
Disassembly of Needle Threading Unit
92
Removal of Thread Guard Cover Assy
92
Removal of Thread Guide Wire
93
Removal of Thread Take up Spring
93
Disassembly of Thread Guard Assy
94
Removal of Thread Guard Supporter Assy
95
Zigzag Mechanism
96
Disassembly of Z Dial Assy
97
Feed Control Mechanism
98
Disassembly of Lever Holder Assy
99
Disassembly of Feed Bracket Sub Assy
100
Buttonhole and Pattern Selecting Mechanism
101
Disassembly of BH Stopper Assy
102
Removal of Hexagon M4X40.5
102
Upper Shaft, Needle Bar and Presser Foot Unit
103
Disassembly of Needle-Presser Module
104
Disassembly of Upper Shaft Assy
104
Removal of Presser Foot Holder Assy
104
Removal of Thread Take-Up Lever Link
104
Removal of BH Spring
105
Removal of Needle Bar Crank Rod Assy / Thread Take-Up Lever
105
Removal of BH Lever Holder Assy
106
Removal of Thread Guide Plate Assy
106
Removal of Needle Bar Assy N
107
Removal of Spring
107
Removal of Needle Bar Supporter Arm
108
Removal of Needle Shaft Holder Assy
108
Removal of Stopper Plate R
108
Removal of Needle Bar Supporter Assy
109
Removal of Stopper L
109
Removal of Presser Foot Lifter
110
Removal of Presser Bar
111
Removal of Thread Release Lever
111
Removal of Lock Nut
111
Removal of Shaft Bushing
112
Assembly of Needle-Presser Module
114
Attachment of Lock Nut
114
Attachment of Shaft Bushing
114
Attachment of Presser Bar
115
Attachment of Presser Foot Lifter
115
Attachment of Thread Release Lever
115
Attachment of Needle Bar Supporter Assy
116
Attachment of Stopper L
117
Attachment of Needle Bar Supporter Arm
118
Attachment of Needle Shaft Holder Assy
118
Attachment of Stopper Plate R
118
Attachment of Needle Bar Assy N
119
Attachment of Spring
119
Attachment of BH Lever Holder Assy
120
Attachment of Thread Guide Plate Assy
120
Attachment of BH Spring
121
Attachment of Needle Bar Crank Rod Assy / Thread Take-Up Lever
121
Attachment of Presser Foot Holder Assy
122
Attachment of Thread Take-Up Lever Link
122
Assembly of Upper Shaft Assy
122
Buttonhole and Pattern Selecting Mechanism
123
Assembly of BH Stopper Assy
124
Feed Control Mechanism
125
Attachment of Hexagon M4X40.5
124
Assembly of Feed Bracket Sub Assy
126
Assembly of Lever Holder Assy
127
Zigzag Mechanism
128
Assembly of Z Dial Assy
129
Needle Threading Mechanism
130
Attachment of Thread Guard Supporter Assy
131
Assembly of Needle Threading Unit
132
Assembly of Thread Guard Assy
132
Attachment of Thread Guard Cover Assy
134
Attachment of Thread Guide Wire
134
Attachment of Thread Take up Spring
134
Feed Unit
136
Assembly of Feed Module
137
Attachment of Outer Rotary Hook Assy
137
Attachment of Feed Arm Supporter
138
Assembly/Attachment of Lower Shaft Assy
139
Attachment of Feed Arm Assy
140
Attachment of V Feed Attachment
140
Attachment of Feed Stand Sub Assy
141
Attachment of Horizontal Feed Shaft
141
Attachment of Feed Supporting Plate
142
Attachment of Set Screw Collar
142
Attachment of Base Plate
143
Attachment of Feed Dog
143
Attachment of Feed Stand Supporter
143
Attachment of Inner Rotary Hook Plate Assy
143
Assembly/Attachment of Needle Plate Assy
144
Attachment of Inner Rotary Hook Assy
144
Attachment of Stopper Plate R/M
144
Attachment of Needle Plate a
145
Attachment of NT Lower Thread Cutter
146
Attachment of Slide Plate
146
Assembly of Feed Adjuster Assy
147
Main Motor Unit
148
Assembly of Motor 3P Supply Assy
149
Assembly of Rear Cover Assy
151
Attachment of Bobbin Presser
151
Attachment of Spool Pin
151
Attachment of Thread Guide Assy
151
Assembly of Front Cover Assy
152
Attachment of LED Lamp Supply Assy
152
Attachment of Rubber Cushion a
152
Assembly of Face Plate Assy
153
4 Adjustment
154
Default Chapter
155
Removal of Covers
155
Needle Point Damage
157
Timing Belt Tension
158
Adjustment
159
Motor Belt Tension
159
Motor Belt Tension
160
Needle Bar Supporter Stopper L Position
161
Needle Bar Supporter Stopper R Position
162
Needle Swing Timing
163
Three Point Needle Drop
166
Left and Right Needle Clearance
167
Right Needle Drop Position (Zigzag Stitch)
168
Right Needle Drop Position (Zigzag Stitch)
169
Needle Drop Position to Presser Foot Hole (Front/Back).4
170
Inner Rotary Hook Plate Position
171
Needle Bar Rising
172
Needle Bar Height
174
Needle Clearance
175
Left Straight Stitch Needle Drop and Zigzag Stitch Maximum Left Needle Drop Position
176
Feed Dog Position (Front/Back and Left/Right)
178
Feed Dog Height
179
Presser Bar Height
180
Upper Thread Tension
181
SS Pattern (Triple Stretch Stitch) Stitch Length
182
Feed Distance
183
Feed Distance
184
Straight Forward/Straight Reverse Stitch Length
185
BH Lever Switch Load
187
Left Reverse Stitch of Buttonhole Stitch Length
188
BH Stitch Bar Tack Feed Distance
190
BH Stitch Bar Tack Feed Distance
191
BH Sewing Length
192
Bobbin Winder
194
Needle Threader
195
Lower Thread Tension
197
5 Failure Investigation for Electronic Parts
198
Sewing Lamp Does Not Light
199
Main Motor Does Not Turn or Rotation Speed Is Slow
200
6 Special Instructions of Wiring
201
5
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Brother XL2800 Specifications
General
Type
-
Free arm
Yes
Product color
White
Buttonhole type
4 Step
Sewing machine functions
Sewing
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