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BRP Sea-Doo 295 100 457 User Manual

BRP Sea-Doo 295 100 457
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Retractable Ski Pylon (Sea-Doo) (Kit P/N 295 100 457)
The following symbols may be used in this document:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION Indic
ates a hazard situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates an instruction which, if not followed, could severely damage vehicle comp on ents or other property.
WARNING
For safety reasons, this kit must be installed by an authorized BRP dealer.
This kit is designed for specific applicable models only (authorized BRP dealers will confirm model(s)). It is not rec-
ommended for units other than the one (those) for which it was sold.
This instruction sheet MUST be given to the purchaser.
Should removal of a locking device (e.g. lock tabs, self-locking fasteners, etc.) be required when undergoing dis-
assembly/assembly, always replace with a new one.
Torque wrench tightening specifications must strictly be adhered to.
Always wear EYE PROTECTION AND APPROPRIATE GLOVES w hen using power tools.
Unless otherwise specified, engin e must be OFF wh en performing any operation on the vehicle.
Always be aware of pa rts that can move, such as wheels, transmission componen ts, etc.
Some components may be HOT. Always wait for engine to cool down before performing work.
TORQUE TO BE USED WHEN TORQUES ARE NOT SPECIFIED IN TEXT
FASTENER
SIZE
5.8 GRADE 8.8 GRADE 10.9 GRADE 12.9 GRADE
M4
1.8±0.2Nm
(16±2lbfin)
2.8±0.2Nm
(25±2lbfin)
3.8 ± 0.2 N•m
(34±2lbfin)
4.5±0.5Nm
(40±4lbfin)
M5
3.3±0.2Nm
(29±2lbfin)
5.0±0.5Nm
(44±4lbfin)
7.8 ± 0.7 N•m
(69±6lbfin)
9.0±1.0Nm
(80±9lbfin)
M6
7.5±1.0Nm
(66±9lbfin)
10.0 ± 2.0 N•m
(89 ± 18 lbf•in)
12.8 ± 2.2 N•m
(113 ± 19 lbf•in)
16.0 ± 2.0 N•m
(142 ± 18 lbf•in)
M8
15.3 ± 1.7 N•m
(135 ± 15 lbf•in)
24.5 ± 3.5 N•m
(18±3lbfft)
31.5 ± 3.5 N•m
(23±3lbfft)
40.0 ± 5.0 N•m
(30±4lbfft)
M10
29 ± 3 N•m
(21±2lbfft)
48 ± 6 N•m
(35±4lbfft)
61 ± 9 N•m
(45±7lbfft)
73 ± 7 N•m
(54±5lbfft)
M12
52 ± 6 N•m
(38±4lbfft)
85 ± 10 N•m
(63±7lbfft)
105 ± 15 N•m
(77 ± 11 lbf•ft)
128 ± 17 N•m
(94 ± 13 lbf•ft)
M14
85 ± 1 0 N•m
(63±7lbfft)
135 ± 15 N•m
(100 ± 11 lbf•ft)
170 ± 20 N•m
(125 ± 15 lbf•ft)
200 ± 25 N•m
(148 ± 18 lbf•ft)
M16
126 ± 14 N•m
(93 ± 10 lbf•ft)
205 ± 25 N•m
(151 ± 18 lbf•ft)
255 ± 30 N•m
(188 ± 22 lbf•ft)
305 ± 35 N•m
(225 ± 26 lbf•ft)
M18
170 ± 20 N•m
(125 ± 15 lbf•ft)
273 ± 32 N•m
(201 ± 24 lbf•ft)
330 ± 25 N•m
(243 ± 18 lbf•ft)
413 ± 47 N•m
(305 ± 35 lbf•ft)
NOTE: The illustrations in this document show typical construction of the different assemblies and may
not reproduce the full detail or exact shape of the parts; however, they represent parts that have the
same or similar function.
NOTE: Installation time is approximately 1.0 hour.
Printed in Canada. (ssi2011-030 en JT)
©2010 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
Instruction Sheet P/N 487 8 00 755
1/11
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
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BRP Sea-Doo 295 100 457 Specifications

General IconGeneral
BrandBRP
ModelSea-Doo 295 100 457
CategoryBoating Equipment
LanguageEnglish

Summary

Torque Specifications

Parts to be Installed

Drilling and Assembling

Drilling for 2010 and Up Models

Steps for drilling and assembling for 2010 and up models, including template use.

Drilling for Up to 2009 Models

Steps for drilling and assembling for models up to 2009, using a square for alignment.

Lateral Arm Installation

Lateral Arm Alignment and Drilling

Aligning lateral arms on the support and tracing gauge lines for drilling.

Lateral Arm Securing

Securing the lateral arms using screws, washers, and stop nuts.

Reinstallation and Final Assembly

Reassembly for Up to 2009 Models

Reinstalling components like grab handle, exhaust hose, and coolant reservoir for older models.

Reassembly for 2010 and Up Models

Reinstalling grab handle, bridge, and coolant reservoir for 2010 and up models.

Reassembly for 2011 and Up GTI/GTS

Reinstalling grab handle and coolant bottle support for 2011 and up GTI/GTS models.

Final Checks and Warnings

Pylon Handle Movement Check

Checking the movement and locking of the ski pylon handle.

Warning Label Information

Details and importance of the product's English and French warning labels.

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