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Giga-Vitesse CFS 3201
BSL Giga-Vitesse CFS 3201 User Manual
231 pages
Manual
Specs
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Translation of the
Original
Operating Instructions
Short-cut fora
ge wagon / Short
-cut
forage wagon with dosing unit
Giga-Vitesse CFS
3201-4401,
Giga-Vitesse CFS
3601 DO-4401 D
O
73200933
06.13
0.000
2
Table of Contents
Table of Contents
5
User Information
10
Purpose of Document
10
Keeping of Operating Instructions
10
Location Details in the Operating Instructions
10
Applied Modes of Specification
11
Applied Terms
11
Product Description
12
Overview - Assemblies
12
Safety and Protective Devices
13
Supply Lines between Tractor and Machine
16
Marking of Hydraulic Supply Lines
16
Traffic-Related Equipment
18
Correct Use
19
Hazardous Areas and Dangerous Spots
20
Type Plate and CE Symbol
21
License Plate
22
Technical Data
23
General Data
23
Dimensions of Wagon
24
Tyre Pressure
25
Required Tractor Equipment
29
Noise Specifications
30
Safety Instructions
31
Safety-Conscious Working
31
Organisational Measures
32
User's Obligation
32
Operator's Obligation
32
Qualification of Staff
33
Product Safety
34
Safety-Conscious Operation of Machine
34
Safety and Protective Devices
34
Structural Alterations
34
Spare and Wearing Parts, Auxiliary Materials
35
Warranty and Liability
35
Basic Safety Instructions
35
General Safety and Accident Prevention Instructions
35
Hydraulic System
38
Electrical System
38
Propeller Shaft Operation
39
Hitched Machines
40
Brake System
40
Axles
41
Tyres
41
Operation of Machine
41
Service and Maintenance of Machine
42
Activity-Related Safety Instructions and Important Information
43
Activity-Related Safety Instructions
43
Important Information
44
Warning and Instructions Signs
45
Warning Signs
45
Instruction Signs
51
Placing of Warning and Instruction Signs
52
Risks in Case of Non-Observance of Safety Instructions and Warning Signs
53
Loading and Unloading
54
Design and Function
56
Pick-Up
56
Pick-Up Drive
57
Silage Additive Pump
58
Holding-Down Device with Pulley
58
Feeder Rotor
59
Cutting Unit
59
Transport Floor
61
Set Feed Rate of Transport Floor with ISOBUS Control Field-Operator 120
61
Front Panel with Incorporated Automatic Charging System
62
Deactivate Automatic Charging System and Stop Transport Floor
63
Body Tarpaulin with Rewinding and Securing Mechanism
64
Unwind Body Tarpaulin
64
Rewind Body Tarpaulin
64
Tailgate
65
Lock Tailgate
66
Dosing Drums
66
Access Door and Ladder
67
Hydraulic System of Machine
68
Electro-Hydraulic Control Block
69
Load-Sensing Hydraulic System
70
Electrical System - Emergency Manual Operation
71
Functional Diagram for Emergency Manual Operation
72
Hydraulic Hose Pipes
75
Connect Hydraulic Hose Pipes
75
Disconnect Hydraulic Hose Pipes
76
Chassis
77
Bogie Tandem Chassis
77
Hydro-Pneumatic Tandem Chassis with Hydraulic Levelling System
77
Check Travelling Height of Hydraulic Levelling System
78
Adjust Travelling Height of Hydraulic Levelling System
79
Hydro-Pneumatic Tridem Chassis with Hydraulic Levelling System
80
Adjust Travelling Height of Hydraulic Levelling System
81
Steering Axle for Follow-Up Steering
81
Steering Axle for Electro-Hydraulic Forced Steering Axle System SES
82
Linkage)
82
Couple Forced Steering Axle
82
Lock Forced Steering Axle
83
Drawbar
84
Hydraulic Folding Drawbar
84
Couple Drawbar
85
Bolt-Type Coupling
85
Ball-Type Coupling and Shell
86
Uncouple Drawbar
87
Bolt-Type Coupling
87
Ball-Type Coupling and Shell
87
Drawbar Suspension for Folding Drawbar
88
Switch Drawbar Suspension on
88
Switch Drawbar Suspension off
88
Supporting Leg
89
Lift Mechanical Supporting Leg to Transport Position
89
Lower Mechanical Supporting Leg to Support Position
90
Propeller Shaft
90
Couple Propeller Shaft to Tractor
92
Uncouple Propeller Shaft from Tractor
92
Brake System
93
Dual-Line Compressed-Air Brake System
93
Dual-Line Compressed-Air Brake System with Mechanical Automatic Load-Sensitive Brake (ALB) Regulator
94
Dual-Line Compressed-Air Brake System with Hydraulic Automatic Load-Sensitive Brake Pressure (ALB) Regulator
95
Dual-Line Compressed-Air Brake System with Hydro-Pneumatic Automatic Load-Sensitive Brake Pressure (ALB) Regulator
96
Braking Axle
97
Connect Brake and Feed Line
98
Disconnect Brake and Feed Line
99
Hydraulic Service Brake System
99
Emergency Brake Valve
100
Connect Hydraulic Service Brake System
101
Disconnect Hydraulic Service Brake System
102
Parking Brake
102
Operation
104
Operation with ISOBUS Control Field-Operator 120
104
Design
104
Display Information in Working Menu
108
Functions and Their Symbols
109
Set Machine Parameters
123
Call up SET Menu
124
Set Machine Model
125
Pre-Select Steering Axle Model
125
Pre-Select Filling Degree of Loaded Material in Cargo Space
126
Calibration
127
Calibrate Automatic Charging System
127
Operating Hours Counter, Service Hours Counter and Transported Loads Counter
128
Call up Counter Menu
129
Reset Daily Counters
129
Sensor and State Overview
130
Call up State Overview
131
SES System
132
Design
132
Steering Computer Displays
133
Error Diagnosis
134
Commissioning
135
Check Tractor's Compatibility
136
Calculate Actual Values
136
Preconditions for the Operation of Tractors with Rigid Drawbar Trailers
137
Combination Options of Coupling Devices and Drawgears
137
C Value for Combination to be Coupled
138
Calculate Tractor's Admissible Towing Capacity
139
Mount Control Set on the Tractor
140
Mount Control Set of ISOBUS Control Field-Operator 120
140
Mount Attachment Sections, Ropes and Body Tarpaulin
141
Adjust Mounting Height of Folding Drawbar
143
Mount Shell to Folding Drawbar
144
Adjust Length of Propeller Shaft to Tractor
145
Check Machine for Proper Functioning
146
Start-Up after Longer Downtime
146
Hitch and Unhitch Machine
147
Hitch Machine
147
Unhitch Machine
148
Settings
149
Pick-Up
150
Set Operating Height
150
Set Additional Roller Feelers
151
Set Holding-Down Device with Pulley
152
Set Cutting Length
153
Use of Machine
153
Charging
155
Determine Admissible Loading Capacity
157
Bulk Densities of Different Materials
158
Discharging
158
Eliminate Clogging at the Pick-Up and the Feeder Rotor
162
Secure Tractor and Machine against Accidental Starting and Rolling
163
Transport Journeys
164
Transport Journeys with Partly Discharged Machine
165
Service and Maintenance of Machine
166
Service and Maintenance Plan - Overview
168
Tightening Torques
171
Tightening Torques for Metric Screws
171
Tightening Torques of Wheel Nuts
172
Enter Cargo Space
173
Cleaning of Machine
173
Lubrication of Machine
174
Lubrication Plan
175
Preservation/Longer Downtimes
177
Check/Top Up/Change Gear Lubricant Oil
177
Quantities When Filled and Change Intervals
177
Feed Gearing of Transport Floor
178
Main Gearbox of Cutting Unit
178
Rotor Gear of Cutting Unit
179
Angular Switchgear of Cutting Unit
179
Angular Gear of CFS Unit
180
Angular Gear of Dosing Unit
180
Check/Top up Oil Level
181
Change Gear Lubricant Oil
181
Hydraulic System
182
Depressurize Hydraulic System
182
Depressurise Folding Drawbar with Drawbar Suspension
183
Hydraulic Hose Pipes
183
Marking and Period of Use of Hydraulic Hose Pipes
183
Inspection Criteria for Hydraulic Hose Pipes
184
Replace Hydraulic Filter
184
Hydraulic Levelling System
186
Drain Condensate
187
Check/Top up Oil Level
188
Tyres
189
Check Tyres
189
Change Tyres
190
Brake System
191
Check/Clean In-Line Filters of Compressed-Air Brake System
191
Set Compressed-Air Brake System
192
Set Hydraulic Brake System
193
Chassis
193
Maintenance Instructions for FAD Chassis
193
Maintenance Instructions for BPW Chassis
195
Transport Floor
197
Shorten and Tighten Transport Floor Chain
198
Lubricate Chain Tensioners and Deflection Points of Transport Floor
199
Pick-Up
199
Bleed Friction Clutch of Pick-Up
200
Check/Retighten Tension of Roller Chain for Pick-Up Drive
201
CFS Drum
201
Bleed Friction and Compensating Clutch of CFS Drum
201
Remove/Mount Friction and Compensating Clutch of CFS Drum
202
Align Switch Rods with Respect to the Switch Levers of the Angular Switchgear
203
Cutting Unit
203
Clean Cutting Unit
204
Clean Knife Security System
204
Remove and Install Cutting Knives
206
Remove Cutting Knives
206
Install Cutting Knives
207
Grind Cutting Knives
208
Set Distance between Cutting Knives and Rotor
209
Check Distance between Strippers and Rotor
210
Set "Cutting Unit Retracted" Sensor
212
Dosing Drums
212
Lubricate Roller Chains of Dosing Drums
212
Check/Retighten Tension of Roller Chains of Dosing Drums
213
Malfunctions and Remedy
214
Hydraulics
214
Electrics
215
Working
216
Circuit Diagrams
218
Hydraulics - ISOBUS Control
218
Electronics - ISOBUS Control Field-Operator 120 - Cable Harness Overview
220
Electronics - ISOBUS Control Field-Operator 120 - Valves
222
Electronics - ISOBUS Control Field-Operator 120 - Sensors
224
Electronics - ISOBUS Control Field-Operator 120 - Control Unit, Extension Module/Lin Module
226
Connection of Lighting System
228
Connection of Additional Electrical Loads
228
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BSL Giga-Vitesse CFS 3201 Specifications
General
Brand
BSL
Model
Giga-Vitesse CFS 3201
Category
Farm Equipment
Language
English
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