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strautmann Zelon CFS 2501
BSL strautmann Zelon CFS 2501 User Manual
199 pages
Manual
Specs
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Translation of the
Original
Operating Instructions
Short-cut fora
ge wagon
Short-cut fora
ge wagon with beaters
Zelon CFS 2
501, 2901, 3301
Zelon CFS 2
501 DO, 2901 DO,
3301 DO
74400904
0.00
0
04.15
2
Table of Contents
Table of Contents
5
User Information
10
Purpose of Document
10
Keeping of Operating Instructions
10
Location Details in the Operating Instructions
10
Applied Modes of Specification
10
Applied Terms
11
Activity-Related Safety Instructions and Important Information
12
Activity-Related Safety Instructions
12
Important Information
12
Product Description
13
General Overview of Machine
14
Drawgear
15
Conveying Unit
16
Brake System
17
Dual-Line Compressed-Air Brake System with Mechanical Automatic Load-Sensitive Brake (ALB) Regulator
17
Braking Axle
18
Stop-Cock for Securing Tailgate
18
Supply Lines between Tractor and Machine
19
Marking of Hydraulic Supply Lines
20
Type Plate
20
Technical Data
22
General Data
22
Tyre Pressure
23
Required Tractor Equipment
23
Safety Instructions
25
Correct Use
25
Safety-Conscious Working
25
Organisational Measures
26
User's Obligation
26
Operator's Obligation
26
Qualification of Operator
27
Product Safety
27
Hazardous Areas and Dangerous Spots
27
Safety-Conscious Operation of Machine
28
Safety and Protective Devices
28
Structural Alterations
28
Spare and Wearing Parts, Auxiliary Materials
29
Warranty and Liability
29
Basic Safety Instructions
29
General Safety and Accident Prevention Instructions
29
Hydraulic System
32
Electrical System
32
Propeller Shaft Operation
33
Hitched Machines
34
Brake System
34
Axles
35
Tyres
35
Operation of Machine
36
Service and Maintenance of Machine
36
Warning and Instruction Signs
37
Warning Signs
37
Instruction Signs
42
Risks in Case of Non-Observance of Safety Instructions and Warning Signs
45
Loading of Machine
46
Loading by Means of Tractor
46
Loading by Means of Lifting Devices
47
Commissioning
48
Check Tractor's Compatibility
49
Calculate Actual Values
49
Preconditions for the Operation of Tractors with Rigid Drawbar Trailers
50
Combination Options of Coupling Devices and Drawgears
50
Calculate Actual D
51
C Value for Combination to be Coupled
51
Calculate Tractor's Admissible Towing Capacity
52
Secure Tractor and Machine against Accidental Starting and Rolling
53
Hydraulic System of Machine
54
Connect Hydraulic Hose Pipes
54
Open Hydraulic System
55
Load-Sensing Mode
55
Disconnect Hydraulic Hose Pipes
56
Drawbar
56
Adjust Mounting Height of Folding Drawbar
56
Couple Drawbar
58
Bolt-Type Coupling
58
Ball-Type Coupling and Shell
59
Tow-Hook (Hitch Hook) and Drawbar Lug (Hitch Ring)
59
Uncouple Drawbar
60
Bolt-Type Coupling
60
Ball-Type Coupling and Shell
60
Tow-Hook (Hitch Hook) and Drawbar Lug (Hitch Ring)
61
Mechanical Supporting Leg
61
Lift Mechanical Supporting Leg to Transport Position
61
Lower Mechanical Supporting Leg to Support Position
62
Propeller Shaft
63
Adjust Length of Propeller Shaft to Tractor
64
Couple Propeller Shaft to Tractor
65
Uncouple Propeller Shaft from Tractor
66
Brake System
67
Dual-Line Compressed-Air Brake System with Mechanical Automatic Load-Sensitive Brake (ALB) Regulator
67
Connect Brake and Feed Line
67
Disconnect Brake and Feed Line
68
Release Compressed-Air Brake Via Release Valve
68
Hydraulic Service Brake System
69
Emergency Brake Valve
70
Connect Hydraulic Brake System
71
Disconnect Hydraulic Brake System
72
Parking Brake
72
Release / Apply Parking Brake
72
Mount Control Set on the Tractor
73
Mount Easy-To-Use Control Set on the Tractor
73
Mount ISOBUS Control Set on the Tractor
73
Pick-Up
74
Set Operating Height
74
Set Holding-Down Device with Pulley
75
Crossover Conveyor
76
Pull out Crossover Conveyor
76
Push in Crossover Conveyor
78
Open / Close Access Door
80
Body
81
Mount Body Side Panels, Ropes and Body Tarpaulin
81
Unfold / Collapse Folding Grille
84
Tailgate with Telescopic Function
85
Prepare Tailgate for Telescopic Operation
85
Prepare Tailgate for Normal Operation
87
Activate / Deactivate Silage Additive Pump (with Easy-To-Use Control)
88
Operation
89
Easy-To-Use Control
89
Design
89
Functions of the Easy-To-Use Control
91
Switch Road Travel Mode on
92
Switch Operating Mode on
93
Switch Machine off
94
Switch Work Lights On/Off
94
Switch Automatic Charging System On/Off
95
Switch Transport Floor on (Level I)
96
Double Feed Rate of Transport Floor for Complete Emptying (Level II)
96
Reverse Feed Direction of Transport Floor for a Short Time
97
Change Feed Rate of Transport Floor
97
6.1.2.10 Open Tailgate
98
6.1.2.11 Close Tailgate
98
6.1.2.12 Lift Folding Drawbar
98
6.1.2.13 Lower Folding Drawbar
99
6.1.2.14 Retract Cutting Unit
99
6.1.2.15 Extend Cutting Unit
100
6.1.2.16 Unlock Steering Axle
100
6.1.2.17 Lock Steering Axle
100
6.1.2.18 Lift Pick-Up
100
6.1.2.19 Lower Pick-Up
101
ISOBUS Control
101
Design of ISOBUS Control
101
Display Information in Working Menu
104
Functions and Their Symbols
105
Set Machine Parameters
117
Call up SET Menu
118
Pre-Select Filling Degree of Loaded Material in Cargo Space
119
Calibration (ISOBUS Control)
119
Calibrate Automatic Charging System
119
Operating Hours Counter, Service Hours Counter and Transported Loads Counter
120
Call up Counter Menu
121
Reset Daily Counters
121
Transport Journeys
122
Transport Journeys with Partly Discharged Machine
123
Use of Machine
124
Charging
125
Charging with Easy-To-Use Control
127
Charging with ISOBUS Control
128
Discharging
129
Discharging with Easy-To-Use Control
129
Machine Without Beaters
129
Machine Equipped with Beaters
130
Discharging with ISOBUS Control
132
Machine Without Beaters
132
Machine Equipped with Beaters
133
Determine Admissible Loading Capacity
135
Bulk Densities of Different Materials
135
Service and Maintenance of Machine
136
Operating Media
138
Service and Maintenance Plan - Overview
139
Cleaning of Machine
141
Lubrication of Machine
142
Lubrication Plan
143
Check / Top up Central Lubrication
144
Check/Top Up/Change Gear Lubricant Oil
145
Feed Gearing of Transport Floor
145
Main Gearbox of Cutting Unit
146
Angular Gear of Beater Unit
146
Check/Top up Oil Level
147
Change Gear Lubricant Oil
147
Cutting Unit
148
Clean Knife Security System
148
Remove and Install Cutting Knives
149
Remove Cutting Knives
150
Install Cutting Knives
151
Grind Cutting Knives
152
Set Distance between Cutting Knives and Rotor
152
Check Distance between Strippers and Rotor
154
Set "Cutting Unit Retracted" Sensor
155
CFS Drum
156
Check / Retighten Chain Tension of CFS Drum
156
Pick-Up
156
Align Switch Rod of Pick-Up Circuit
156
Bleed Friction Clutch of Pick-Up
157
Check/Retighten Tension of Roller Chain for Pick-Up Drive
158
Beaters
159
Check/Retighten Tension of Roller Chains of Beaters
159
Readjust Jaw Clutch of Beater Circuit
160
Transport Floor
160
Shorten and Tighten Transport Floor Chain
160
Crossover Conveyor
162
Tighten / Adjust Crossover Conveyor
162
Hydraulic System
163
Depressurize Hydraulic System
163
9.12.1.1 Depressurise Folding Drawbar with Drawbar Suspension
164
Hydraulic Hose Pipes
164
9.12.2.1 Marking and Period of Use of Hydraulic Hose Pipes
164
9.12.2.2 Inspection Criteria for Hydraulic Hose Pipes
165
Replace Hydraulic Filter
165
Brake System and Chassis
166
Check/Clean In-Line Filters of Compressed-Air Brake System
166
Set Compressed-Air Brake System
167
Drain Compressed-Air Reservoir of Compressed-Air Brake System
168
Set Hydraulic Brake System
169
Check Tyres
170
Change Tyres
170
Lubrication and Maintenance Plan - Chassis
172
Lubricate Brake Shaft Bearing
173
Lubricate Standard Slack Adjuster
174
9.13.10 Check Clearance of Wheel Hub Bearing
174
9.13.11 Check Brake Linings
175
9.13.12 Check Brake
175
Tightening Torques
176
Tightening Torques for Metric Screws
176
Tightening Torques for Wheel Nuts
177
Remedy of Malfunctions
177
Eliminate Clogging at the Pick-Up and the Feeder Rotor
177
Replace Bolt of Shear Bolt Coupling
178
Emergency Manual Operation in Case of Failure of Electrical System
178
Overview of Other Malfunctions and Remedial Actions
182
Hydraulics
182
Electrics
183
Working
184
Disassembly / Disposal
185
Circuit Diagrams
186
Hydraulics
186
Electronics - Cable Harness Overview
188
Electronics - Valves
190
Electronics - Sensors
192
Electronics - Work Lights
194
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BSL strautmann Zelon CFS 2501 Specifications
General
Brand
BSL
Model
strautmann Zelon CFS 2501
Category
Farm Equipment
Language
English
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