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Buhler Allied 395 - User Manual

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Summary

Warranty Policy Overview

Warranty Claim Submission Details

Details on claim form submission and required information.

Warranty Labor Procedures

Procedures for authorizing and crediting labor for warranty repairs.

Warranty Exclusions by Part

Lists specific parts that are not covered by the warranty.

Loader Specifications and Details

Cylinder Specifications Data

Details bore, rod, stroke for bucket and lift cylinders.

Bolt Torque Specifications

Table of recommended torque values for various bolts.

Dealer Pre-Delivery Inspection

Loader Component Identification

Visual guide to major loader components for identification.

Hydraulic Hose Kit Configurations

Hose Kit A: Tractor Remote Powered

Describes loader configuration powered by tractor remotes.

Hose Kit B: External Valve Type 1

Describes loader with external OC or CC valve powered by remotes.

Hose Kit C: External Valve Type 2

Describes loader with external valve plumbed into tractor hydraulics.

Critical Safety Precautions

Electrocution Hazard Alert

Warning about proximity to power lines and potential electrocution.

Falling Hazard Alert

Warning against lifting or carrying people on the loader.

Crushing Hazard Alerts

Warnings related to handling objects and bystanders.

High-Pressure Fluid Alert

Safety measures for hydraulic fluid systems and leaks.

Roll-Over Hazard Alert

Advice on stability, speed, and weight distribution to prevent rollovers.

General Safety Guidelines

Raised Loader Support Procedure

Procedures for safely supporting a raised loader using lift lock supports.

Safe Loader Operation Practices

General safe practices for turning, transport, and loader operation.

Safety Alert Symbol Explanation

Explanation of the universal safety alert symbol and its meaning.

Safety Decals Information

Overhead Hazard Decal Warning

Warning decal advising to stay away from under lift arms and bucket.

General Caution Decals

Covers general operating safety instructions and cautions.

Lubrication and Decal Location Guide

Lubrication Points and Frequency

Describes greasing points and recommended frequency for maintenance.

Decal Placement Diagram

Shows the placement of various safety and identification decals on the loader.

General Operating Instructions

Equipment Care and Maintenance

Instructions on keeping pivots lubricated, checking bolts, and oil levels.

Hydraulic System Safety Precautions

Cautions regarding hydraulic pressure settings and preventing foreign matter entry.

Loading Operation Suggestions

Loading Technique Best Practices

Tips on handling heavy loads, driving straight, and leveling the bucket.

Loading Efficiency Improvements

Advice on minimizing turn angle and run length for better efficiency.

Backfilling Operation Suggestions

Backfilling Technique

Instructions for approaching the pile with a flat bucket and using the heel.

Prohibited Backfilling Uses

Warnings against using the loader as a battering ram or for bulldozing.

Loader Attachment Procedure

Initial Positioning and Hose Connection

Steps for positioning the tractor and connecting hydraulic hoses.

Subframe and Hook Alignment

Ensuring subframes clear the front axle and aligning the front hook.

Loader Attachment Procedure (Continued)

Securing Subframe Uprights

Instructions for bolting and torquing the subframe uprights.

Final Attachment and Hydraulic Bleeding

Raising loader, checking hoses, and bleeding hydraulic system air.

Loader Removal Procedure

Preparation for Loader Removal

Ensuring stability with a bucket and choosing firm level ground.

Loader Lowering and Disconnection

Lowering the loader onto stands and loosening attachment bolts.

Loader Removal Procedure (Continued)

Tractor Maneuvering for Separation

Steps for rolling back bucket, extending cylinders, and backing up.

Post-Removal Hydraulic Procedures

Retracting lift cylinders and disconnecting hydraulic lines.

Operation and Maintenance Guidelines

General Operating Guidelines

Refer to tractor manual, locate auxiliary valves, and connect hoses properly.

Tractor Stability and Weighting

Advice on adding weight for traction and stability, ROPS recommendation.

Operation in Various Conditions

Engine speed recommendations for cold weather and normal operation.

Troubleshooting Common Issues

Loader Performance Issues

Addresses slow dump, chattering, excessive movement, and noisy pump.

Hydraulic System Problems

Covers oil leaks, insufficient lift, slow leakdown, and cylinder issues.

Control and Load Issues

Addresses pump continuous operation, control problems, and noise.

Sub Frame Assembly Diagram

Main Frame Assembly Diagram

Hydraulic Cylinder Assembly Details

Hydraulic Cylinder Specifications

Diameter, stroke, retracted/extended lengths for bucket/lift cylinders.

Hydraulic Cylinder Parts List

Lists parts and their numbers for cylinder assembly.

Safety Warnings and Guidelines

Child Safety and Manual Review

Emphasizes teaching children safety and operator understanding of the manual.

Transport Safety Precautions

Guidelines for safe transport, emblems, and power line avoidance.

Service Safety Procedures

Rules for servicing, guards, parts replacement, and factory settings.

Decal Maintenance

Importance of keeping safety and identification decals clean and legible.

Summary

Warranty Policy Overview

Warranty Claim Submission Details

Details on claim form submission and required information.

Warranty Labor Procedures

Procedures for authorizing and crediting labor for warranty repairs.

Warranty Exclusions by Part

Lists specific parts that are not covered by the warranty.

Loader Specifications and Details

Cylinder Specifications Data

Details bore, rod, stroke for bucket and lift cylinders.

Bolt Torque Specifications

Table of recommended torque values for various bolts.

Dealer Pre-Delivery Inspection

Loader Component Identification

Visual guide to major loader components for identification.

Hydraulic Hose Kit Configurations

Hose Kit A: Tractor Remote Powered

Describes loader configuration powered by tractor remotes.

Hose Kit B: External Valve Type 1

Describes loader with external OC or CC valve powered by remotes.

Hose Kit C: External Valve Type 2

Describes loader with external valve plumbed into tractor hydraulics.

Critical Safety Precautions

Electrocution Hazard Alert

Warning about proximity to power lines and potential electrocution.

Falling Hazard Alert

Warning against lifting or carrying people on the loader.

Crushing Hazard Alerts

Warnings related to handling objects and bystanders.

High-Pressure Fluid Alert

Safety measures for hydraulic fluid systems and leaks.

Roll-Over Hazard Alert

Advice on stability, speed, and weight distribution to prevent rollovers.

General Safety Guidelines

Raised Loader Support Procedure

Procedures for safely supporting a raised loader using lift lock supports.

Safe Loader Operation Practices

General safe practices for turning, transport, and loader operation.

Safety Alert Symbol Explanation

Explanation of the universal safety alert symbol and its meaning.

Safety Decals Information

Overhead Hazard Decal Warning

Warning decal advising to stay away from under lift arms and bucket.

General Caution Decals

Covers general operating safety instructions and cautions.

Lubrication and Decal Location Guide

Lubrication Points and Frequency

Describes greasing points and recommended frequency for maintenance.

Decal Placement Diagram

Shows the placement of various safety and identification decals on the loader.

General Operating Instructions

Equipment Care and Maintenance

Instructions on keeping pivots lubricated, checking bolts, and oil levels.

Hydraulic System Safety Precautions

Cautions regarding hydraulic pressure settings and preventing foreign matter entry.

Loading Operation Suggestions

Loading Technique Best Practices

Tips on handling heavy loads, driving straight, and leveling the bucket.

Loading Efficiency Improvements

Advice on minimizing turn angle and run length for better efficiency.

Backfilling Operation Suggestions

Backfilling Technique

Instructions for approaching the pile with a flat bucket and using the heel.

Prohibited Backfilling Uses

Warnings against using the loader as a battering ram or for bulldozing.

Loader Attachment Procedure

Initial Positioning and Hose Connection

Steps for positioning the tractor and connecting hydraulic hoses.

Subframe and Hook Alignment

Ensuring subframes clear the front axle and aligning the front hook.

Loader Attachment Procedure (Continued)

Securing Subframe Uprights

Instructions for bolting and torquing the subframe uprights.

Final Attachment and Hydraulic Bleeding

Raising loader, checking hoses, and bleeding hydraulic system air.

Loader Removal Procedure

Preparation for Loader Removal

Ensuring stability with a bucket and choosing firm level ground.

Loader Lowering and Disconnection

Lowering the loader onto stands and loosening attachment bolts.

Loader Removal Procedure (Continued)

Tractor Maneuvering for Separation

Steps for rolling back bucket, extending cylinders, and backing up.

Post-Removal Hydraulic Procedures

Retracting lift cylinders and disconnecting hydraulic lines.

Operation and Maintenance Guidelines

General Operating Guidelines

Refer to tractor manual, locate auxiliary valves, and connect hoses properly.

Tractor Stability and Weighting

Advice on adding weight for traction and stability, ROPS recommendation.

Operation in Various Conditions

Engine speed recommendations for cold weather and normal operation.

Troubleshooting Common Issues

Loader Performance Issues

Addresses slow dump, chattering, excessive movement, and noisy pump.

Hydraulic System Problems

Covers oil leaks, insufficient lift, slow leakdown, and cylinder issues.

Control and Load Issues

Addresses pump continuous operation, control problems, and noise.

Sub Frame Assembly Diagram

Main Frame Assembly Diagram

Hydraulic Cylinder Assembly Details

Hydraulic Cylinder Specifications

Diameter, stroke, retracted/extended lengths for bucket/lift cylinders.

Hydraulic Cylinder Parts List

Lists parts and their numbers for cylinder assembly.

Safety Warnings and Guidelines

Child Safety and Manual Review

Emphasizes teaching children safety and operator understanding of the manual.

Transport Safety Precautions

Guidelines for safe transport, emblems, and power line avoidance.

Service Safety Procedures

Rules for servicing, guards, parts replacement, and factory settings.

Decal Maintenance

Importance of keeping safety and identification decals clean and legible.

Buhler Allied 395 Specifications

General IconGeneral
BrandBuhler
ModelAllied 395
CategoryCompact Loader
LanguageEnglish

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