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Bukh DV24 ME User Manual

Bukh DV24 ME
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009W0825-R02
OWNER'S HANDBOOK
FOR
BUKH MARINE DIESEL ENGINE
TYPE DV24 ME
AABENRAA MOTORFABRIK
Heinrich Callesen A/S
Næstmark 30, P.O. Box 79
DK 6200 AABENRAA
Tel: +45 74 62 20 88
Fax: +45 74 62 74 07
E-mail: bukh@bukh.dk
www.bukh.dk
1e Industrieweg 6A
3411 MG LOPIK
Telefoon 0348 - 55 16 44
Telefax 0348 - 55 08 73
E-mail info@clouds.nl
www.clouds.nl
International B.V.
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Bukh DV24 ME Specifications

General IconGeneral
Number of Cylinders2
Power24 hp
Rated RPM3600 rpm
Starting SystemElectric
Compression Ratio22:1

Summary

Introduction and Engine Overview

Basic Engine Configuration

Details the fundamental build and components of the BUKH diesel engine.

Standard Equipment

Lists the factory-supplied standard components and features of the DV24ME.

Operating Manual Guidance

Advises users to familiarize themselves with engine and gear components before use.

First Start Procedures

Preparation Before First Start

Step-by-step guide for initial oil, fuel system, and sterntube preparation.

Checks Before Restart

Essential checks for engine oil, reduction gear oil, and sterntube before restarting.

Electric Start Operation

Instructions for starting the engine using the electric remote control panel.

Hand Start Operation

Detailed procedure for starting the engine manually with the hand crank.

Engine Operation and Controls

Post-Start Checks

Verifies engine RPM, oil pressure, charging lamp, and cooling water temperature.

Maneuvering the Vessel

Explains how to control engine speed and engage the marine gear for movement.

Engine Shutdown Procedure

Step-by-step guide for safely stopping the engine and turning off the power.

Engine Running-In Period

Recommendations for the initial 25 hours of engine operation to ensure longevity.

Routine Maintenance Tasks

Alternator Belt Adjustment

How to check and adjust the tension of the alternator V-belt.

Air Inlet Filter Maintenance

Instructions for cleaning the air inlet filter.

Fuel Filter Replacement

Detailed steps for changing the disposable fuel filter element.

Fuel and Lubrication System Maintenance

Fuel Lift Pump Details

Information on the sealed diaphragm fuel lift pump and system bleeding.

Lubricating Oil System Overview

Description of the engine's pressure lubrication system and oil level checks.

Engine Oil Change Procedure

Steps for changing the engine lubricating oil and recommended oil types.

Lubricating Oil Filter Replacement

Guide for replacing the engine oil filter element.

Cooling System and Impeller Service

Cooling System Description

Overview of the salt water cooling system and its components.

Impeller Replacement

Instructions on how to replace the water pump impeller.

Cooling System Variations and Protection

Freshwater Cooling System

Details on using a freshwater cooling system for higher operating temperatures.

Frost Protection Measures

Essential steps to drain cooling water and protect the engine from frost damage.

Electrical System and Marine Gear

Electrical System Components

Information on the 12-volt electrical system, starter, and alternator.

Marine Gear Operation

Details on the reverse-reduction gear, including oil changes and ratios.

Propulsion System Components

Stern Tube Lubrication

Guidance on lubricating the flexible stern tube and stuffing box.

Sail Drive System

Information regarding the sail drive, its oil changes, and zinc anode.

Corrosion Prevention and Starting Procedures

Preventing Galvanic Corrosion

Advice on fitting zinc anodes to prevent galvanic corrosion.

Electric Engine Start

Step-by-step instructions for starting the engine via electric controls.

Manual Engine Start

Detailed guide for starting the engine using the hand crank.

Engine Shutdown and Special Starting

Cold Weather Starting

Specific procedure for starting the engine in temperatures below 0°C.

Engine Stopping Procedure

How to properly stop the engine and turn off the power.

Pressure Tank Filling

Instructions for filling the engine's pressure tank.

Engine Winter Storage and Launching

Winter Storage Procedure

Comprehensive steps for preparing and storing the engine during winter.

Pre-Launching Preparations

Actions required to prepare the engine for operation after winter storage.

Technical Specifications Overview

Main Technical Data

Key performance metrics, dimensions, and operating parameters of the engine.

Valve Timing and Injection

Details on valve opening/closing points and injection timing.

Fuel System Specifications

Technical details of the fuel system components and fuel quality.

Lubricating System Specifications

Information on the lubricating oil pump, pressure, quality, and filter.

Detailed System Specifications

ZF Marine Gear Specifications

Technical data for the ZF marine gearbox, including oil and content.

Cooling Water System Specifications

Details on cooling water temperature, pump capacity, and content.

Electrical System Specifications

Data for battery, starter, and alternator.

Torque Specifications

Recommended torque values for various engine fasteners.

Recommended Maintenance Schedule

Hull Connection and Stern Tube Checks

Routine checks on hull connections and stern tube.

Lubricating Oil System Checks

Regular checks for engine and gearbox oil levels and filter.

Cooling Water System Checks

Routine inspection of cooling system components and antifreeze.

Fuel System Checks

Periodic checks of fuel lines, tank, and filter.

Maintenance Schedule Details

Remote Control Cable Checks

Ensuring smooth operation and adjustment of remote control cables.

Propeller Shaft Arrangement Checks

Inspection of stern tube bearing, water flow, and shaft alignment.

Engine Starting and Running Checks

Verifying engine starts and monitoring operation parameters.

General Engine Maintenance Checks

Checks for valve clearance, starter protection, and air filter.

Battery Checks

Monitoring battery liquid level and voltage.

Troubleshooting Engine Problems

Engine Fails to Start

Identifies causes and remedies for an engine that won't start or has low compression.

Engine Stops Unexpectedly

Diagnoses reasons for the engine starting then stopping, such as fuel issues.

Reduced Engine Output

Troubleshooting causes for the engine not reaching maximum power or RPM.

Engine Knocking or Uneven Running

Addresses causes of engine knocking and uneven operation.

Advanced Troubleshooting

Engine Smoke Issues

Explains causes for black, blue, or grey smoke from the engine.

High Lubricating Oil Consumption

Identifies causes for excessive lubricating oil usage.

Engine Temperature Problems

Troubleshooting for engines that run too hot or too cold.

Lubrication System Faults

Addresses issues like low oil pressure warning lights or gauge readings.

Lubrication Guidance and Specifications

Lubricating Oil Chart

A comprehensive table detailing recommended oils by brand and grade for various conditions.

Lubrication Application Points

Specifies intervals and capacities for lubricating the engine, gearbox, and stern tube.

Electrical System Diagram and Controls

Electrical Wiring Schematic

Illustrates the engine's electrical connections, instruments, and alarms.

Key Switch Operation

Explains the functions of the ignition key switch for starting and stopping.

Important Operational Notes

Key reminders about starter operation limits and alarm testing.

Engine Installation Details

DV24 Engine Installation Dimensions

Provides detailed technical drawings with dimensions for engine installation.

General Terms and Conditions

Quotations and Order Terms

Outlines conditions related to quotations, orders, and pricing.

Delivery and Payment Terms

Specifies "ex works" delivery and payment conditions.

Defect Rectification and Warranty

Details the process for remedying defects and warranty coverage.

Arbitration Clause

Outlines the procedure for settling disputes through arbitration.

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