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Bukh DV36 ME User Manual

Bukh DV36 ME
22 pages
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009W0327-R03
OWNER'S HANDBOOK
FOR
BUKH MARINE DIESEL
LIFEBOAT ENGINE
TYPE DV36 ME
BUKH A/S
Aabenraavej 13 - 17
DK - 6340 Krusaa
Tel: +45 74 62 20 88
Fax: +45 74 62 74 07
E-mail: bukh@bukh.dk
www.bukh.dk
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Bukh DV36 ME Specifications

General IconGeneral
Engine TypeDiesel
Number of Cylinders3
Power Output36 hp
Fuel SystemIndirect Injection
Max RPM3000
Stroke100 mm

Summary

Introduction

Basic Engine Configuration

Details the fundamental components and design of the BUKH Marine Diesel engine.

Standard Equipment for DV36ME

Lists the standard features and components included with the DV36ME engine model.

OPERATING MANUAL

Preparation before first start

Steps and checks required before the initial operation of the engine.

Before start

Routine checks to be performed before starting the engine after initial use.

MAINTENANCE

After Start

Checks and procedures immediately after the engine starts running.

Maneuvering

Instructions for controlling the engine and marine gear during operation.

Stopping the engine

Steps for safely shutting down the engine.

Running in

Recommendations for the initial break-in period to ensure engine longevity.

Belt for alternator

Procedure for adjusting and maintaining the alternator belt.

Air inlet filter

Instructions for cleaning and maintaining the air inlet filter.

Fuel filter

Steps for changing the disposable fuel filter element.

Fuel lift pump

Information on the fuel lift pump and system bleeding procedures.

Lubricating Oil System

Overview of the engine's pressure lubrication system and its components.

Change of Oil

Guidelines for changing engine lubricating oil at recommended intervals.

Recommended Lubricating Oil

Guidance on selecting appropriate lubricating oils for engine operation.

Change of Lubricating Oil Filter

Procedure for replacing the engine's lubricating oil filter.

Cooling water system

Overview of the engine's cooling water system configurations.

Seawater cooling

Details on how the seawater cooling system functions and its components.

Exchange of zinc anode

Procedure for checking and replacing the zinc anode for corrosion protection.

Exchange of impeller in cooling-water pump

Steps for replacing the neoprene impeller in the cooling water pump.

Freshwater cooling

Information on freshwater cooling systems and their operational benefits.

Frost precautions

Steps to prevent engine damage during frosty periods.

Electrical System

Details of the engine's 12-volt electrical system and associated warnings.

Marine Gear

Information on the reverse-reduction gear, oil changes, and maintenance.

Propeller equipment

Information regarding propeller shaft arrangements and stern tube lubrication.

Sail drive

Details on the sail drive system, oil changes, and maintenance procedures.

Galvanic corrosion

Advice on preventing galvanic corrosion using sacrificial anodes.

Starting instructions

Procedures for starting the BUKH DV36ME engine using electric or hand start.

WINTER STORAGE OF THE ENGINE

Preparation of engine before launching

Steps to prepare the engine after winter storage before launching.

TECHNICAL MAIN DATA

Engine Performance and Dimensions

Key technical data, dimensions, and performance characteristics of the DV36ME engine.

Engine Systems Specifications

Details on fuel, lubrication, cooling, and electrical systems.

Valve and Injection Timing

Specifics on valve timing events and fuel injection timing.

Torque Values

Specified torque values for various engine assembly components.

RECOMMENDED MAINTENANCE AND A CHECK LIST

General Checks

Routine checks for connections, oil levels, and systems.

Fuel System Maintenance

Checks and actions for fuel lines, tank, and filter.

Engine Starting and Running Checks

Procedures for starting the engine and checks during operation.

Air Supply and Battery Checks

Maintenance for air filters and battery status.

IRREGULAR OPERATION - CAUSES AND REMEDIES

Engine Start Issues

Troubleshooting common problems when the engine fails to start or stops soon after.

Engine Performance Problems

Diagnosing and resolving issues with engine output, knocking, and smoking.

Lubrication and Temperature Issues

Addressing excessive oil consumption and engine overheating or overcooling.

Oil Pressure Problems

Troubleshooting symptoms of insufficient or no lubrication oil pressure.

LUBRICATING OIL CHART

Engine Oil Recommendations

Chart of recommended lubricating oils for the engine based on temperature and quality.

Gearbox and Stern Tube Lubrication

Lubricant recommendations for the gearbox and flexible stern tube.

Lubrication Schedule

Guidelines for oil change intervals and capacities for engine, gearbox, and filter.

Installation: DV36

Engine Dimensions and Mounting

Diagrams showing engine dimensions, mounting points, and overall size.

Connection Points

Illustrates fuel outlet/inlet and water inlet connection points.

General Terms of Sale and Delivery

Quotations and Orders

Terms regarding quotations, order confirmation, and pricing.

Delivery and Payment Terms

Conditions for delivery, packaging, payment, and late payment interest.

Remedying Defects and Liability

Procedures for addressing defects and limitations of liability.

Arbitration

Specifies the legal framework for dispute resolution.

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