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BUTZBACH NOVOSPRINT Duo - User Manual

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Operating manual
High-Speed Doors NOVOSPRINT
®

Table of Contents

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Summary

Preface

About this manual

Details the manual's purpose, target audience, and content.

Symbol explanations

Explains the meaning of symbols used for warnings, dangers, and notes.

Safety

Intended use

Defines the NOVOSPRINT® door's application and operational limitations.

Improper use

Lists prohibited uses that may lead to dangerous situations.

Safety notices on the system

Lists safety warnings affixed to the system, highlighting electrical and crushing hazards.

Basic safety measures

Outlines fundamental safety practices, especially for electrical work.

Safety measures for commissioning and maintenance work

Specifies safety precautions for installation, maintenance, and service.

Operator obligations

Details the responsibilities of the system operator for safety and compliance.

Requirements for operating personnel

Defines qualifications and safety adherence required for personnel operating the system.

Safety devices

Introduces safety devices and the consequences of their malfunction.

Other dangers

Normally, the system does not present any dangers

States the system is safe when properly assembled and used.

Other risks due to improper conduct

Highlights risks associated with incorrect handling or interaction with the door.

Other risks during service and maintenance work

Details potential hazards during maintenance and servicing of the door system.

Other risks during emergency operation

Explains risks specifically related to operating the door during emergency situations.

Shipping and Storage

Design and Function

NOVOSPRINT door types and options

Lists and describes different NOVOSPRINT® door models and available optional features.

Door movement function

Explains the rolling mechanism and control of the door leaf's movement.

Mechanical design

Details the mechanical components and layout for various NOVOSPRINT® models.

NOVOSPRINT Duo

Details the mechanical components and layout of the NOVOSPRINT® Duo model.

NOVOSPRINT Mono

Details the mechanical components and layout of the NOVOSPRINT® Mono model.

NOVOSPRINT Syncro

Details the mechanical components and layout of the NOVOSPRINT® Syncro model.

NOVOSPRINT Syncro in the hygienic version

Specific mechanical details for the hygienic version of the Syncro model.

NOVOSPRINT SyncroXL

Details the mechanical components and layout of the NOVOSPRINT® SyncroXL model.

Door leaf construction

Describes the material and composition of the door leaf's outer layer and profile.

Door skin

Describes the flexible polyester fabric door skin and vision elements.

Vertical door leaf profile

Details the door panel profile with rubber and sensitive edge for closing.

Floor closure (optional)

Explains the optional mechanism to close the gap at the floor.

Door frame material

Specifies the materials used for constructing the door frame and jambs.

Door jambs

Describes the construction and purpose of the side door jambs.

Upper cross beam

Details the upper cross beam material and drive mechanism integration.

Door seal

Explains the foam strips used for sealing between the frame and building.

Door mounting

Outlines how the door frame is attached to the floor and lintel.

Door control unit

Introduces the system for controlling the door's operation.

Components of the NOVOSPRINT control unit

Lists and describes control unit components like keypad, main switch, and display.

Traffic monitoring

Explains monitoring traffic using light beams or photo eyes.

Drive mechanism

Details the system responsible for moving the door leaf.

Safety devices

Introduces various safety devices integrated into the door system.

Sensitive edge

Sensitive edge function for stopping/reversing door on obstacle contact.

Light curtain (optional)

Optional light curtain for touchless recognition of people/objects.

Stationary light curtain or light beam (optional)

Optional light curtains/beams in jambs for traffic monitoring.

Safety sensors (optional)

Optional sensors above the door for safety monitoring.

Crash protection with spring-loaded stay bar (optional)

Optional crash protection for door panels.

Spring breakage monitoring (with the FRW option)

Monitors torsion springs for breakage or jamming.

Control and display elements

Control elements

Introduces various physical controls for operating the door system.

Definition and placement

Defines control elements and their common locations on the system.

Main switch (dial)

Describes the main power switch function as an isolating and emergency device.

Control unit variants

Overview of different control units like BDC E800, Duo, and TST FU3F.

External signal transmitter

Covers optional external controls like palm switches and emergency buttons.

Palm switch (optional)

Optional palm switch for opening the door.

EMERGENCY OPEN button clicking (optional)

Optional green button for emergency door opening.

EMERGENCY STOP button (optional)

Optional emergency stop button for system shutdown.

Radar sensor button Magic Switch (optional)

Optional radar sensor for touchless door opening.

Pull switch (optional)

Optional pull switch for opening the door.

Movement detector self-monitoring (optional)

Optional radar detector for monitoring door access.

Display elements

Explains display elements that indicate system status or errors.

Operation

Electrical connection

Requirements for mains connection, isolation device, and circuit breakers.

Requirement

Details mains connection requirements including isolation and circuit breakers.

Connection

Instructions for connecting the mains supply and other control devices.

Commissioning

Steps for initial setup and preparing the door for operation.

Inspection of safety devices

Procedures for testing safety edge and optional photo eyes/light curtains.

System operation

Operator's responsibilities during normal door opening and closing.

Switching the system off

Procedures for safely turning off the door system.

Emergency operation (lever)

How to operate the door manually in emergency situations.

Opening with the lever

Step-by-step guide to opening the door using the emergency lever.

Full opening (if needed)

Instructions for achieving full door opening manually if required.

Lock for emergency operation (lever)

Details on how to lock the emergency operation lever.

Opening with the aid of the lever lock

Steps to open the door using the lever lock mechanism.

Care and Cleaning

Maintenance and inspection

Basics for testing power-operated doors

Covers regulations and requirements for testing power-operated doors.

Safety requirements

Lists regulations governing safety for power-operated doors.

Annual testing; Technical rule ASR A1.7

Requirements for annual testing by qualified professionals.

Qualified individual

Defines individuals qualified for testing and inspection.

Maintenance and Inspection Work

Details the tasks involved in system maintenance and inspection.

Inspection of safety components

Procedures for inspecting main switch, sensitive edge, light curtain, etc.

Reasons for extraordinary inspection

Conditions requiring inspection outside regular maintenance cycles.

Testing by a qualified individual

Components to be tested by a qualified individual.

Inspection and maintenance plan for consumable parts for NOVOSPRINT doors

Plan for inspecting and maintaining consumable parts.

Malfunctions and Repairs

Explanation of terms

Defines 'malfunction' and 'repairs' in the context of the system.

Objective

States the goal of instructing personnel on finding and fixing malfunctions.

Malfunctions and remedies

Lists common malfunctions and their recommended remedies.

Dismantling and Disposal

Dismantling the system

Contact manufacturer for system dismantling procedures.

Disposal of the system

Contact manufacturer for system disposal information.

Customer service address

Provides contact details for Butzbach customer service.

Door details

Lists information needed for quick assistance: door number, year, type, malfunction.

BUTZBACH NOVOSPRINT Duo Specifications

General IconGeneral
BrandBUTZBACH
ModelNOVOSPRINT Duo
CategoryGarage Door Opener
LanguageEnglish

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