EasyManua.ls Logo

C.P.Bourg BB3002 PUR - User Manual

C.P.Bourg BB3002 PUR
142 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OPERATOR
MANUAL
Initial issue: 05/08
Latest revision: 12/14
9.134.089
For BB3002, BB3102 and BB3202
with PUR VersaPail system and PUR Compact system

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the C.P.Bourg BB3002 PUR and is the answer not in the manual?

Summary

Introduction

Safety Information

Please read the safety instructions carefully before using your equipment.

Warning Pictograms

Please pay special attention to the description of the following pictograms.

Instructions for Safe Use

Observe installation and movement instructions and general precautions for safe operation.

General Description

Binder Specifications

Details cover types, weights, paper weight, and machine features.

Binder Description

Identifies key parts of the binder like power switch, controls, and conveyors.

Gluing Process Description

Explains the automatic process of gluing with and without a cover.

Binder Parts Description

Details specific parts like the vibrating module, milling module, and glue gun.

PUR C Glue Consumption

Graph illustrating glue consumption relative to book thickness for PUR C.

Using the Binder

Operating Procedure

Step-by-step guide for powering up, configuring, preparing, and binding.

Powering Up and Heating Glue Gun

Explains the main switch positions and process for heating the glue gun.

Binder Controls Overview

Explains the function of the touch screen, buttons, pedal, lights, barriers, and emergency stop.

Graphical Interface (UI)

Interface Navigation and Menus

Overview of the touch-screen interface zones and menu access points.

Preferences Menu

Configure binder settings like language, units, keyboard, date, and glue type.

Automatic Menu

Enables binding standard jobs using default values for automatic job programming.

Counter Menu

Access to counter functions and selection of operating modes: UNIT, SERIES, SEMI-SERIES.

Advanced Menu

Access to advanced binding and cover clamping parameters.

Job Menu

Access fine settings for delicate and specific jobs, including paper thickness correction.

File Menu

Manage jobs by creating, opening, saving, and deleting them.

Timer Menu

Program automatic start and stop for the glue gun heater based on a timetable.

Alarm Menu

Displays and provides information on warning and error messages for machine status.

Tools Menu

Access maintenance functions like restarting, setting date/time, and managing cover clamps.

Preparing the Binder

Loading the Cover Station

Instructions on how to reload the cover station with new covers.

Adjusting Cover Position

How to adjust the lateral position and angle of the cover on the book.

Cover Picking and Separators

Adjusting separators and cover suction for optimal cover separation.

Special Applications

Binding of Sewed Book

Special procedure for binding sewed books using the milling function.

Multicreasing Mode

Utilizes a creasing system for multiple creases on book covers.

Using the PUR C Melter

Refilling the Melter

Step-by-step guide to open, refill, and close the PUR C Melter tank safely.

Purging System Sequence

Daily procedure to remove grease and material from the system for maintenance.

Maintenance

Preventive Maintenance Schedule

Outlines daily, weekly, monthly, and yearly tasks for machine upkeep.

Adjusting Melter Temperatures

How to adjust temperatures for the melter, hose, and gun via the control panel.

Mechanical Troubleshooting

Common Glueing Defects

Using the Binder with the BBL

BBL Introduction

Introduces the Bourg Book Loader (BBL) as an accessory for the BB3002 binder.

BBL Loading Procedure

Instructions for adjusting separators and loading book blocks into the BBL.

User Interface Menu for BBL

BBL Main Screen

Overview of the BBL main configuration screen and its elements.

BBL Alarm Menu

Displays error and warning messages for the BBL and shows how to resolve them.

Troubleshooting Guide BBL

Using the Binder with the BBC

BBC Introduction

Introduces the Bourg Book Compiler (BBC) as a module for the BB3002 binder.

BBC Operation Modes

Explains modes like Perfect Binding (On/Near-line) and Stacking/Compiling.

User Interface menu for BBC

BBC Main Screen

Overview of the BBC main configuration screen, including sheet flipper and loading modes.

Sheet Flipper Description

Explains the options and sequences for the sheet flipper feature.

Jam Clearance for BBC

BB3002 PUR Compact System Operator Card

Start Up Procedures

Steps for starting the binder, melting glue, and initial checks.

Refilling PUR Glue

Process for safely unpacking and refilling glue into the melter.

Environmental Compliance

C.P.Bourg BB3002 PUR Specifications

General IconGeneral
Binding MethodPUR
ModelBB3002 PUR
Max Binding Thickness50 mm
Max Binding Length320 mm
Max Cover Size320 mm
Warm-up Time15 minutes
Clamping SystemAutomatic
NotchingYes
Max Binding Width320 mm
Min Book Size100 mm
Min Cover Size100 mm
Cover Weight80 - 300 gsm
Power Supply220-240 V, 50/60 Hz