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CAC / BDP BWBBAN000045 - User Manual

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Cast Iron Gas Boiler
For Forced Hot Water
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
Models
BWBBAN000045
BWBBAN000070
BWBBAN000096
BWBBAN000120
BWBBAN000145
BWBBAN000170
BWBBAN000195
BWBBAN000245
BWBBAN000295
P/N IM-BWBB-01
[240011111 REV C, 3/31/2017]

Questions and Answers

  • D
    Donald AguilarSep 4, 2025
    What to do if the thermostat input is higher than threshold on my CAC / BDP BWBBAN000045 Boiler?
    • A
      alicia44Sep 4, 2025
      To address a thermostat input higher than threshold issue on your CAC / BDP Boiler, begin by verifying that the boiler functions correctly by jumping the yellow thermostat wires. If the boiler then works, the problem lies with the thermostat itself or its wiring; consider replacing the thermostat or the thermostat wires.
  • E
    Elizabeth FloresSep 18, 2025
    What to do if the damper end switch failed to open on my CAC / BDP BWBBAN000045 Boiler?
    • S
      Sean SmithSep 18, 2025
      If the damper end switch fails to open on your CAC / BDP Boiler, check that the vent damper harness is connected to both the vent damper and the control board, ensuring it's not damaged. Also, check that the vent damper mechanism operates freely. Refer to Appendix B for additional details.
  • T
    Thomas ColonSep 16, 2025
    What to do if the damper end switch failed to close on my CAC / BDP BWBBAN000045?
    • K
      kimberlydavisSep 16, 2025
      If the damper end switch fails to close on your CAC / BDP Boiler, check that the vent damper harness is securely connected to both the vent damper and the control board, and that the harness is not damaged. Also, verify that the vent damper mechanism is operating freely. Refer to Appendix B for additional information.
  • C
    clarkkarenSep 14, 2025
    What to do if my CAC / BDP BWBBAN000045 Boiler shows a soft lockout due to internal failure?
    • E
      Erica LozanoSep 14, 2025
      If your CAC / BDP Boiler displays a soft lockout due to an internal failure, check that all wiring is correct by referring to the wiring diagram. Additionally, ensure there is a good ground connection to the pilot bracket.
  • V
    Vanessa AlexanderSep 12, 2025
    Why is flame sensed out of normal sequence on my CAC / BDP BWBBAN000045?
    • K
      Kellie DrakeSep 13, 2025
      If the flame is sensed out of the normal sequence in your CAC / BDP Boiler, check the gas valve and ensure that all electrical connections are tight.
  • C
    csotoSep 12, 2025
    Why is flame sensed during post-purge in my CAC / BDP BWBBAN000045 Boiler?
    • J
      Jared RodriguezSep 12, 2025
      If the flame is sensed during the post-purge cycle of your CAC / BDP Boiler, check the gas valve and ensure that all electrical connections are tight.
  • S
    Stefanie YoungSep 9, 2025
    Why is flame sensed during pre-purge in my CAC / BDP BWBBAN000045 Boiler?
    • J
      Joseph RichardsSep 9, 2025
      If the flame is sensed during the pre-purge cycle of your CAC / BDP Boiler, check the gas valve and ensure that all electrical connections are tight.
  • S
    Stacey FlynnSep 7, 2025
    What does AC line frequency error mean on my CAC / BDP BWBBAN000045 Boiler?
    • M
      Matthew HallSep 7, 2025
      If your CAC / BDP Boiler displays an AC line frequency error, some electric or electronic devices may be generating electromagnetic interference. Verify that none is present. Also, check the thermostat connection.
  • T
    tammydavisSep 5, 2025
    What causes flame rod shorted to burner ground in CAC / BDP BWBBAN000045?
    • J
      jonesamySep 6, 2025
      If the flame rod is shorted to the burner ground in your CAC / BDP Boiler, check that the flame sense wire on the pilot assembly is not frayed or damaged. If it is, replace the pilot assembly, noting that these are high-temperature wires, and field repair should not be attempted. Also, check that there is no moisture collecting on the control board.
  • J
    Jeremiah Le DDSAug 20, 2025
    What to do if my CAC / BDP BWBBAN000045 Boiler has a hard lockout due to temperature above limit?
    • J
      Jennifer ZamoraAug 21, 2025
      If your CAC / BDP Boiler experiences a hard lockout due to temperature exceeding the limit, verify water is circulating properly through the boiler. Also, ensure there is no air in the system. If the pressure relief valve has opened, it indicates a problem with water circulation. The root cause may lie in the hot water circulation. To check the sensor, scroll the display reading to 'bt' and hold the sensor bulb securely in your hand; it should display a temperature close to body temperature. If not, replace the sensor.

CAC / BDP BWBBAN000045 Specifications

General IconGeneral
BrandCAC / BDP
ModelBWBBAN000045
CategoryBoiler
LanguageEnglish