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Cal-Royal N900 Series - User Manual

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INSTALLATION INSTRUCTIONS
900SPRING / 900HOSPRING
N900 SERIES DOOR CLOSER WITH SPRING CUSH ARM
1. Please follow the installation instruction on page 1-3. The shoe must be mounted at first stage.
2. insert the bolt to the shoe from the rear, with the spring properly inserted to the bolt.
3. Align the shoe to the bracket with correct position (left or right) corresponding to the door
handing, Illustration shows left handing.
4. Tighten the screw using the supplied 5/32" (4mm) hexagonal wrench.
NOTE:
Spring Cush will slow the door down 5 degree (5°) ahead from normal dead stop point.
Despite Installation of the spring Cush, do not adjust BACKCHECK setting of door closer.
DWG # DCG1008-1/5 - FEB2022
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Summary

N900 Series Door Closer Installation

Spring Cush Arm Installation Steps

Steps for mounting the shoe, inserting the bolt, aligning, and tightening the spring cush arm.

900 Series Super Rigid Parallel Arm

Door Selection and Parallel Arm Mounting

Guides door selection and illustrates parallel arm mounting for left and right hand doors.

General Descriptions and Controls

Provides overview of series features, power adjustment, and control functions like closing and back check.

Installation Sequence and Adjustments

Installation Sequence Steps

Details the step-by-step installation sequence for the door closer arm.

Regulation and Back Check Function

Covers door regulation for closing speed and the essential back check function.

Power Adjustment and Bracket Support

Explains spring power adjustment, back check control, and installing bracket support.

Overview

The Cal-Royal N900 Series Door Closer with Spring Cush Arm is a robust and versatile door closer designed for a wide range of door applications, offering both non-hold-open and hold-open functionalities. This device, available in models 900SPRING (non-hold-open) and 900HOSPRING (hold-open), is engineered to meet entrance accessibility requirements and provide reliable door control.

Function Description:

The primary function of the N900 Series door closer is to control the closing speed of a door, ensuring it closes smoothly and securely without slamming. It incorporates a Super Rigid Parallel Arm design, which is essential for its proper operation. The spring cush arm feature is designed to slow the door down by 5 degrees (5°) ahead of its normal dead stop point, providing an added layer of control and preventing abrupt stops. It's important to note that despite the installation of the spring cush, the backcheck setting of the door closer should not be adjusted.

The closer is non-handed, meaning it can be installed on either right-hand or left-hand doors, simplifying inventory and installation. It features adjustable spring power, allowing customization for various door widths and weights. The backcheck function is a standard feature, preventing the arm from striking the door stop with impact during opening. For hold-open models (HOSPRING/900), a quarter turn on the hold-open control handle engages or disengages the hold-open function, allowing the door to remain open at a desired position.

Important Technical Specifications:

  • Models: 900SPRING (Non Hold-Open) and 900HOSPRING (Hold-Open).
  • Door Width Compatibility: Adjustable for exterior/interior doors up to 58 inches (1470mm) wide.
  • Door Weight Compatibility: Suitable for doors weighing up to 330 lbs (150 kg).
  • Arm Type: Super Rigid Parallel Arm mounting (Push Side).
  • Handing: Non-handed for right or left-hand doors.
  • Spring Cush Feature: Slows door down by 5 degrees (5°) before the dead stop.
  • Maximum Door Open Angle (for Parallel Arm): 100 degrees.
  • Adjustments:
    • Spring Power: Adjustable to match door width or weight. Increasing force: turn spring adjusting nut clockwise. Decreasing force: turn spring adjusting nut anticlockwise. Maximum adjustment is approximately 10 turns; do not forcibly extend beyond limits.
    • Closing Speed: Controlled by adjusting the "C" (closing speed) valve. Turning clockwise for slow speed, anti-clockwise for fast.
    • Latching Speed: Controlled in the same manner as closing speed adjustment.
    • Backcheck Intensity: Adjustable. Clockwise to increase intensity, counterclockwise to decrease. This valve should never be closed completely.
  • Dimensions (Parallel Arm Mounting - Push Side):
    • Bracket to door edge: 4-7/8" (124mm)
    • Door stop to bracket: 8-1/4" (209.5mm)
    • Closer body length: 11-1/8" (282.5mm)
    • Closer body width: 3-3/8" (85.5mm)
    • Arm projection from door edge: 2-7/8" (72.6mm)
  • Tools Required for Installation: 5/16" or 8mm hexagonal wrench (supplied), 13/32" or 10mm wrench (for shaft screw).

Usage Features:

  • Accessibility Compliance: Designed to meet entrance accessibility requirements.
  • Versatile Installation: Can be mounted on the push side of the door, with specific instructions for both left-hand and right-hand doors.
  • Adjustable Power: Allows for fine-tuning to suit different door sizes and weights, ensuring optimal performance and user comfort. The factory setting is typically for a Size 3 closer, with adjustments possible to achieve sizes from 1/2 to 6.
  • Controlled Closing: The combination of closing speed, latching speed, and backcheck ensures a controlled and safe door operation, preventing damage to the door or frame and reducing the risk of injury.
  • Hold-Open Functionality (HOSPRING/900): Provides convenience by allowing the door to be held open at a specific angle when needed, ideal for high-traffic areas or moving items.
  • Spring Cush Arm: Offers a gentle deceleration at the end of the closing cycle, enhancing safety and reducing wear and tear on the door and frame.

Maintenance Features:

  • Durable Construction: Built with robust materials to ensure long-term reliability and performance.
  • Adjustable Components: All critical settings (spring power, closing speed, latching speed, backcheck) are adjustable, allowing for easy recalibration over time to maintain optimal performance as door conditions or user preferences change.
  • Clear Installation Instructions: The manual provides detailed, step-by-step instructions for installation and adjustment, facilitating proper setup and minimizing errors.
  • "L" Support for Narrow Frames: An optional "L" support bracket is available for installations where the door frame or door stop is not wide enough to fully support the main bracket, enhancing installation flexibility and stability. This support requires drilling and tapping into the bracket.
  • Cover for Aesthetics and Protection: A cover is provided to conceal the internal mechanisms, offering a clean aesthetic and protecting components from dust and damage.
  • Important Remark on Regulation: The manual emphasizes the importance of proper regulation to prevent the door from slamming, recommending a normal standard closing time of 5 to 7 seconds from a 90° open position, evenly divided between main closing (sweep) speed and latching speed. This guidance helps users maintain the closer's longevity and safety.

Cal-Royal N900 Series Specifications

General IconGeneral
BrandCal-Royal
ModelN900 Series
CategoryDoor Opening System
LanguageEnglish

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