29
SYSTEM PUMP = Runs when any
zone calls for heat.
SEC PUMP = Runs when any zone
calls for heat.
ZONE 1 PUMP = Runs when zone 1
thermostat calls for heat and zone 1
end switch has closed. A jumper is
required between the ZONE 1 END
SWITCH terminals when using a pump
for ZONE 1 instead of a zone valve.
STATUS DURING ZONE 1 DEMAND ON / OFF = When status jumper is
placed on ON pins, the secondary and / or system pump will continue to
operate during ZONE 1 demand. When jumper is placed on OFF pins, the
corresponding pump will be OFF during ZONE 1 demand.
L
PUMP 2
N
PRIMARY
PUMP
L
PRIORITY
PUMP 1
N
L
POWER IN
N
GROUNDS
L
PUMP 3
N
TRANSFORMER
L
N
L
PUMP 4
N
L
PUMP 5
N
L
PUMP 6
N
POWER
ZONE1
ZONE2
ZONE3
ZONE4
ZONE5
ZONE6
T-STAT 2
C
R
W
T T COM
COMMS
D
P
ZONE 1
E / S
X X
T-STAT 3
C
R
W
T T
T-STAT 1
C
R
W
T T COM
T-STAT 4
C
R
W
T T COM
T-STAT 5
C
R
W
T T COM
T-STAT 6
C
R
W
T T COM
AUX
6 Zone
ZSR106
MASTER
PRIORITY ON
REMOTE ENABLE ON
EXERCISE ON
POST PURGE ZONE#1 ON
SLAVE
OFF
OFF
OFF
OFF
REMOTE ENABLE
24 - 120 VAC
L
N
ON
OFF
STATUS
DURING
PRIORITY
The ZVR series of controls is
programmed by the dip switches
which can be positioned for the
following operations.
Master / Slave: allows for unlimited
expansion to additional ZVR or ZSR
relays.
Pump Exercise ON / OFF: When
exercise mode is ON, each circulator
is switched on for 30 seconds following 72 hours of inactivity.
Priority ON / OFF: When priority switch is ON, upon demand, Zone 1 will
operate as priority and all other zones are temporarily switched off (with 1 hour
time-out). When priority is OFF, any zones that were active when Zone 1 was
switched on will remain on.
AUX ON / OFF During Priority Demand: When AUX switch is ON, the AUX
dry contacts will close during a priority demand. When switch is OFF, the AUX
dry contacts will remain open during a priority demand.
6 Zone
ZVR106
L
POWER IN
N
POWER
T-SAT
CALL
ZONE 6
L
ZONE #1
PUMP
N
L
SEC
PUMP
N
STATUS DURING
ZONE #1 DEMAND
ZONE 1
END
SWITCH
MOTOR
ZONE 2
END
SWITCH
MOTOR
ZONE 3
END
SWITCH
MOTOR
ZONE 4
END
SWITCH
MOTOR
ZONE 5
END
SWITCH
MOTOR
ZONE 6
END
SWITCH
MOTOR
L
SYSTEM
PUMP
N
T-STAT 2
C
R
W
T T COM
COMMS
D
P
ZONE 1
E / S
X X
T-STAT 3
C
R
W
T T COM
T-STAT 1
C
R
W
T T COM
T-STAT 4
C
R
W
T T COM
T-STAT 5
C
R
W
T T COM
T-STAT 6
C
R
W
T T COM
AUX
ON
OFF
ON
OFF
VALVE
OPEN
ZONE 1
ZONE 2
ZONE 4
ZONE 5
ZONE 3
MASTER
PUMP EXERCISE ON
PRIORITY ON
AUX ON
SLAVE
OFF
OFF
OFF
DURING PRIORITY DEMAND
Maintenance and Repair: The Caleffi Z-oneâ„¢ multi-zone valve relay comes
with a automatic resettable fuse and requires no maintenance. If control fails or
is damaged, replace control with functional one.
R = 24 VAC.
W = Heat call
C = Common of 24 VAC
Heat demand is initiated by closing R
to W.
24 VAC is always present between R
& C.
Thermostat connections
L
PUMP 2
N
PRIMARY
PUMP
L
PRIORITY
PUMP 1
N
L
POWER IN
N
GROUNDS
L
PUMP 3
N
TRANSFORMER
L
N
L
PUMP 4
N
L
PUMP 5
N
L
PUMP 6
N
POWER
ZONE1
ZONE2
ZONE3
ZONE4
ZONE5
ZONE6
T-STAT 2
C
R
W
T T COM
COMMS
D
P
ZONE 1
E / S
X X
T-STAT 3
C
R
W
T T COM
T-STAT 1
C
R
W
T T COM
T-STAT 4
C
R
W
T T COM
T-STAT 5
C
R
W
T T COM
T-STAT 6
C
R
W
T T COM
AUX
6 Zone
ZSR106
MASTER
PRIORITY ON
REMOTE ENABLE ON
EXERCISE ON
POST PURGE ZONE#1 ON
SLAVE
OFF
OFF
OFF
OFF
REMOTE ENABLE
24 - 120 VAC
L
N
ON
OFF
STATUS
DURING
PRIORITY
L = Line (hot leg) of 120 VAC supply
N = Neutral of 120 VAC
= Grounds
Input power
Pump outputs
6 Zone
ZVR106
L
POWER IN
N
POWER
T-SAT
CALL
ZONE 6
L
ZONE #1
PUMP
N
L
SEC
PUMP
N
STATUS DURING
ZONE #1 DEMAND
ZONE 1
END
SWITCH
MOTOR
ZONE 2
END
SWITCH
MOTOR
ZONE 3
END
SWITCH
MOTOR
ZONE 4
END
SWITCH
MOTOR
ZONE 5
END
SWITCH
MOTOR
ZONE 6
END
SWITCH
MOTOR
L
SYSTEM
PUMP
N
T-STAT 2
C
R
W
T T COM
COMMS
D
P
ZONE 1
E / S
X X
T-STAT 3
C
R
W
T T COM
T-STAT 1
C
R
W
T T COM
T-STAT 4
C
R
W
T T COM
T-STAT 5
C
R
W
T T COM
T-STAT 6
C
R
W
T T COM
AUX
ON
OFF
ON
OFF
VALVE
OPEN
ZONE 1
ZONE 2
ZONE 4
ZONE 5
ZONE 3
MASTER
PUMP EXERCISE ON
PRIORITY ON
AUX ON
SLAVE
OFF
OFF
OFF
DURING PRIORITY DEMAND
6 Zone
ZVR106
L
POWER IN
N
POWER
T-SAT
CALL
ZONE 6
L
ZONE #1
PUMP
N
L
SEC
PUMP
N
STATUS DURING
ZONE #1 DEMAND
ZONE 1
END
SWITCH
MOTOR
ZONE 2
END
SWITCH
MOTOR
ZONE 3
END
SWITCH
MOTOR
ZONE 4
END
SWITCH
MOTOR
ZONE 5
END
SWITCH
MOTOR
ZONE 6
END
SWITCH
MOTOR
L
SYSTEM
PUMP
N
T-STAT 2
C
R
W
T T COM
COMMS
D
P
ZONE 1
E / S
X X
T-STAT 3
C
R
W
T T COM
T-STAT 1
C
R
W
T T COM
T-STAT 4
C
R
W
T T COM
T-STAT 5
C
R
W
T T COM
T-STAT 6
C
R
W
T T COM
AUX
ON
OFF
ON
OFF
VALVE
OPEN
ZONE 1
ZONE 2
ZONE 4
ZONE 5
ZONE 3
MASTER
PUMP EXERCISE ON
PRIORITY ON
AUX ON
SLAVE
OFF
OFF
OFF
DURING PRIORITY DEMAND
Motor = 24 VAC to power the zone
valve motor
End Switch = Connects to end switch
on zone valve. Must be jumpered if
using a 2 –wire zone valve.
Zone valve connections
WARNING: NEVER CONNECT R & C DIRECTLY, this will be a direct short on the 24
VAC supply.
WARNING: When connecting 2 or more Z-one controls, all controls must be powered
by the same 120 VAC circuit.
L
PUMP 2
N
PRIMARY
PUMP
L
PRIORITY
PUMP 1
N
L
POWER IN
N
GROUNDS
L
PUMP 3
N
TRANSFORMER
L
N
L
PUMP 4
N
L
PUMP 5
N
L
PUMP 6
N
POWER
ZONE1
ZONE2
ZONE3
ZONE4
ZONE5
ZONE6
T-STAT 2
C
R
W
T T COM
COMMS
D
P
ZONE 1
E / S
X X
T-STAT 3
C
R
W
T T COM
T-STAT 1
C
R
W
T T COM
T-STAT 4
C
R
W
T T COM
T-STAT 5
C
R
W
T T COM
T-STAT 6
C
R
W
T T COM
AUX
6 Zone
ZSR106
MASTER
PRIORITY ON
REMOTE ENABLE ON
EXERCISE ON
POST PURGE ZONE#1 ON
SLAVE
OFF
OFF
OFF
OFF
REMOTE ENABLE
24 - 120 VAC
L
N
ON
OFF
STATUS
DURING
PRIORITY
Boiler connections:
XX = Dry contact rated up to 120 VAC, 2 Amps, which
is typically connected to TT on boiler control, closes
when any zone calls including priority. ZONE 1 E/S =
Dry contact rated up to 120 VAC, 2 Amps, will close
with any call to ZONE 1. Zone 1 can be enabled as a priority zone, typically
used for heating domestic hot water. The ZONE 1 E/S can be used to close
a DHW contact on boiler controls equipped with these features. AUX = Dry
contact, rated up to 120 VAC, 2 Amps, close when any zone calls and can be
used as signal to a variable speed self regulated pump or other controls.
Communication connections:
Connect terminals to matching terminal of slave boards
D to D, P to P, Ground to Ground. Use 18 gauge
thermostat wire and it should be shielded if located in
close proximity to high voltage wiring
L
PUMP 2
N
PRIMARY
PUMP
L
PRIORITY
PUMP 1
N
L
POWER IN
N
GROUNDS
L
PUMP 3
N
TRANSFORMER
L
N
L
PUMP 4
N
L
PUMP 5
N
L
PUMP 6
N
POWER
ZONE1
ZONE2
ZONE3
ZONE4
ZONE5
ZONE6
T-STAT 2
C
R
W
T T COM
COMMS
D
P
ZONE 1
E / S
X X
T-STAT 3
C
R
W
T T COM
T-STAT 1
C
R
W
T T COM
T-STAT 4
C
R
W
T T COM
T-STAT 5
C
R
W
T T COM
T-STAT 6
C
R
W
T T COM
AUX
6 Zone
ZSR106
MASTER
PRIORITY ON
REMOTE ENABLE ON
EXERCISE ON
POST PURGE ZONE#1 ON
SLAVE
OFF
OFF
OFF
OFF
REMOTE ENABLE
24 - 120 VAC
L
N
ON
OFF
STATUS
DURING
PRIORITY
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