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Camcorp Pulse-Jet - User Manual

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55 pages
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Installation, Operation,
& Maintenance Manual
Unique Design & Engineering
Approaches for Industrial
Applications
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Summary

Section 1 - SAFETY

Safety Recommendations

Provides essential safety advice and precautions for operating the equipment.

Examples of Safety Stickers

Illustrates various danger, caution, and other safety stickers found on the equipment.

Section 2 - RECEIVING

Receiving and Inspection Procedures

Details procedures for inspecting incoming shipments for damage or shortages.

Storage Recommendations

Provides guidelines for storing various components like bags, cages, parts, fans, and valves.

Section 3 - INSTALLATION

Setting Up Your Unit

Step-by-step procedure for assembling and positioning the dust collector unit.

Auxiliary Equipment Installation

Guidelines for installing auxiliary equipment and checking system rotation.

Filter Bag and Cage Installation

Detailed procedures for installing filter bags and cages for various configurations.

Section 4 - OPERATION

Operating Principle

Explains how the dust collector functions, including air flow and cleaning cycles.

Start-Up Checklist and Procedures

Lists essential checks for installation and initial operation of the dust collector.

Shutdown Procedures

Outlines the correct steps for safely shutting down dust control systems.

Section 5 - COMPONENT INFORMATION

Dwyer Magnehelic Differential Pressure Gauge

Details and part numbers for the Magnehelic differential pressure gauge.

Timer Controllers

Lists National Controls Corp. and optional Dwyer smart timer models and part numbers.

Goyen Diaphragm and Solenoid Valves

Details Goyen diaphragm and solenoid valve models, part, and repair kit numbers.

Explosion Vents

Lists part numbers and specifications for explosion vents.

AC Input Pulse Cleaning Controllers

Details features and logic of AC input pulse cleaning controllers.

Dwyer DCT1000 Dust Collector Timer Controller

Describes the Dwyer DCT1000 timer controller for pulse-jet dust collectors.

Section 1 - Installing the DCT1000

Power Requirements and Terminal Connections

Specifies power requirements and wire connection procedures for the DCT1000.

External Pressure Connection

Details connecting an external pressure switch or sensor for demand-cleaning operation.

Section 2.0 - The Series DCP Pressure Module

Pressure Module Installation and Connections

Guides installation of the DCP pressure module and its electrical connections.

Demand Mode Operation

Explains configuring the system for on-demand cleaning using a pressure module.

Section 3.0 - Master Controller Panel Features

Setup Parameters

Details how to configure various settings like time, limits, and alarms.

Restoring Factory Defaults

Procedure to reset all controller parameters to their original factory default values.

Section 4.4 - Error Codes

Section 5.0 - Glossary of Terms

Section 6- TROUBLESHOOTING

Troubleshooting the Dust Collector

Provides guidance for diagnosing and resolving issues with the dust collector.

Excessive Pressure Drop Across Filter Bags

Identifies causes and checks for high pressure drop across filter bags.

Bags Loaded with Dust

Discusses causes and solutions for blinding or loaded filter bags.

Condensation

Addresses moisture condensation issues inside the collector.

Extremely Low Pressure Drop

Discusses causes and checks for very low pressure drop across filter bags.

Continuous Flow of Dust in Clean Air Exhaust

Diagnoses continuous dust in clean air, indicating bypass or leaks.

Puff of Dust in Clean Air Exhaust

Troubleshooting puffs of dust in the exhaust after cleaning pulses.

Short Filter Bag Life

Lists preliminary checks for premature filter bag failure.

Filter Bag Cages Failure

Describes issues related to filter bag cage integrity.

Troubleshooting the Timer

Provides steps for diagnosing issues with the pulse timer board.

Troubleshooting the Compressed Air System

Guides on diagnosing issues with the compressed air system and pulsing failure.

Section 7 - ROUTINE MAINTENANCE

Inspection Schedule

Outlines daily, weekly, monthly, and quarterly inspection tasks.

Component Repairs

Lists common repair items like filter bags, valves, and conveyor belts.

Section 8 - APPENDIX

Dust Collection Terms & Definitions

Defines key terminology related to dust collection systems.

Camcorp Pulse-Jet Specifications

General IconGeneral
TypePulse-Jet Dust Collector
Filter MediaPolyester
Filter Efficiency99.9% @ 0.5 microns
Pulse-Jet CleaningAutomatic, timer-controlled
Inlet ConfigurationSide
Construction MaterialCarbon steel