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Cameron CLIF MOCK CD-20SFA - User Manual

Cameron CLIF MOCK CD-20SFA
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CLIF MOCK™
CD-20SFA Sample Probe Controller
User Manual
Manual No. 2350754-01, Rev. 02
Class I Groups C and D
Hazardous Locations
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Summary

Important Safety Information

Symbols and Terms Used in this Manual

Defines symbols and terms used for warnings and cautions in the manual.

CD-20 SFA Overview

How the CD-20 SFA Works

Explains the operational principle of the CD-20SFA controller and its components.

Hazardous Location Safety Compliance

Details the product's UL listing and compliance for hazardous locations.

CD-20 SFA Installation and Wiring

Mounting and Field Wiring Procedures

Provides instructions for physically mounting the controller and making electrical connections.

CD-20 SFA Maintenance and Troubleshooting

Operational Test

Outlines procedures to isolate operational problems using basic equipment.

Basic CD-20 SFA Check-Out

Steps to verify the basic functionality of the CD-20SFA controller.

Sample Probe and CD-20 SFA Check-Out

Procedures to check the combined operation of the sample probe and controller.

Control Card and Power Board Functions

Explains the functions of the control card and power board components.

Troubleshooting Common Issues

Lists common problems, their probable causes, and recommended solutions.

Factory Repairs and UL Certification

Guidelines for product repairs and the implications for UL certification.

Summary

Important Safety Information

Symbols and Terms Used in this Manual

Defines symbols and terms used for warnings and cautions in the manual.

CD-20 SFA Overview

How the CD-20 SFA Works

Explains the operational principle of the CD-20SFA controller and its components.

Hazardous Location Safety Compliance

Details the product's UL listing and compliance for hazardous locations.

CD-20 SFA Installation and Wiring

Mounting and Field Wiring Procedures

Provides instructions for physically mounting the controller and making electrical connections.

CD-20 SFA Maintenance and Troubleshooting

Operational Test

Outlines procedures to isolate operational problems using basic equipment.

Basic CD-20 SFA Check-Out

Steps to verify the basic functionality of the CD-20SFA controller.

Sample Probe and CD-20 SFA Check-Out

Procedures to check the combined operation of the sample probe and controller.

Control Card and Power Board Functions

Explains the functions of the control card and power board components.

Troubleshooting Common Issues

Lists common problems, their probable causes, and recommended solutions.

Factory Repairs and UL Certification

Guidelines for product repairs and the implications for UL certification.

Overview

The CD-20SFA Sample Probe Controller is a device designed for the pulse input (flow proportional) control of True-Cut C-Series sample probes. Its primary function is to rotate the sample probe to capture and discharge an isokinetic sample upon receiving a "start" pulse. When installed in a horizontal line, the probe stops in the closed position, while on a vertical line, it stops in the open position.

Function Description:

The controller operates by receiving an input pulse from an external source, which triggers the motor to rotate the probe. Armature feedback regulates the motor speed to approximately 12 rpm, and current feedback limits the motor current to 3 amperes. The pulse input must be closed for at least 5 milliseconds to generate a "start" pulse, and an electronic square wave input requires an amplitude of 12VDC. A proximity switch input amplifier provides the signal to stop the motor. Two LEDs on the controller card, I-LIMIT and PROX ("Hold"), indicate the drive's current limit status (normal during acceleration) and when the motor is stopped, respectively. The PROX ("Hold") LED illuminates when a high point on the cam is opposite the proximity switch, signaling the "stop and hold" position of the sample probe.

The CD-20SFA also features a failure alarm relay that provides an output to alert users to a loss of power, loss of input signal, or motor failure. This relay contact remains open (inactive) as long as a sample is being taken within the configured alarm delay period, which can range from 5 seconds to 6 minutes. The device is housed in an explosion-proof enclosure with two ¾-inch NPT holes for line power and input pulse connections, and a ½-inch breather plug and a ½-inch conduit plug on opposite sides. It mounts directly to the C-Series sample probe using a coupling, jam nut, and hub, eliminating the need for additional brackets or supports, though they are recommended for installations with significant vibration.

Important Technical Specifications:

The CD-20SFA controller is available in 24VDC, 115VAC, and 230VAC input power versions.

  • Temperature Range: -40°C to 55°C for all versions.
  • Voltage: 24VDC @ 2A max for the 24VDC version; 115/230VAC @ 1A max for the AC versions.
  • Pulse Input: 12VDC for all versions.
  • Transistor Output: 12VDC max @ 100mA max for all versions.
  • Current Draw (Controller):
    • Stop Mode: 30 mA (24VDC), 60 mA (115/230VAC).
    • Running Mode: 0.5 Amp (24VDC), 150 mA (115/230VAC).
    • Peak Motor (Turn On) Current: 1 Amp (24VDC), 300 mA (115/230VAC).
  • Current Draw (Motor) - Motor (Turn On) Current: 320 mA (24VDC), 850 mA (115/230VAC).
  • Motor: DC gear motor with a gear ratio of 150:1.
  • Cam: Features two high points mounted on the gear motor output shaft.
  • Proximity Switch: Mounted in the hub assembly opposite the cam.
  • Sample Volume: C21 probe collects one 1.5 cc sample per 360-degree rotation; C22 probe collects two 1.5 cc samples per 360-degree rotation.
  • Hazardous Location Safety Compliance: UL-listed in the US and Canada for Class I Groups C and D Hazardous Locations for all input power versions.

Usage Features:

  • Flow Proportional Sampling: Provides precise control for collecting samples proportional to flow.
  • Direct Mounting: Designed for direct mounting to C-Series sample probes, simplifying installation.
  • Alarm System: Integrated failure alarm relay for immediate alerts on power loss, signal loss, or motor failure, with adjustable delay times (5 seconds to 6 minutes).
  • Visual Indicators: I-LIMIT and PROX ("Hold") LEDs provide visual feedback on motor operation and probe position.
  • Robust Enclosure: Explosion-proof housing ensures safe operation in hazardous environments.
  • Easy Wiring: All field connections are made to a single terminal block (1TB) on the control card.

Maintenance Features:

  • Operational Test Procedures: The manual outlines a step-by-step operational test using user-supplied equipment (power supply, push-button switch, multimeter, graduated beaker) to isolate problems. This includes checking shaft rotation, alarm relay contact, and sample collection.
  • Troubleshooting Tips: A comprehensive troubleshooting table is provided, detailing probable causes and recommended actions for common issues such as open fuses, motor not running, motor continuing to run, and the PROX ("Hold") LED not functioning correctly.
  • Control Card Functions: Detailed descriptions of the control card's functions, including power-up reset, alarm delay timer, input filter circuit, speed command voltage output, current feedback, armature voltage feedback, current limit LED, PROX ("Hold") LED, proximity switch amplifier, and reset pulse output.
  • Power Board Functions: Descriptions of the power board's functions, including short circuit protection (Fuse F1, ZD1 zener diode), current flow prevention (Diode D2), regulated motor supply voltage conversion (Q4), motor armature feedback, motor braking (Q1), motor current feedback resistor (R6), and stalled motor protection (Fuse F2).
  • Factory Repairs: Emphasizes that to maintain UL certification, all repairs must be performed by a UL-authorized Cameron facility. Contact information for technical support and return merchandise authorization (RMA) is provided for factory repairs.

Cameron CLIF MOCK CD-20SFA Specifications

General IconGeneral
BrandCameron
ModelCLIF MOCK CD-20SFA
CategoryController
LanguageEnglish