Campbell Hausfeld TF2111

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Description

Aircompressorunitsareintended

toprovidecompressedairtopower

pneumatictools,operatesprayguns

andsupplyairforpneumaticvalvesand

actuators.Thepumpssuppliedwith

theseunitshaveoillubricatedbearings.

Asmallamountofoilcarryoveris

presentinthecompressedairstream.

Applicationsrequiringairfreeofoil

vaporshouldhavetheappropriate

filterinstalled.Theaircompressorunits

aretobemountedpertheinstructions

providedonasolidfloor.Anyotheruse

oftheseunitswillvoidthewarranty

andthemanufacturerwillnotbe

responsibleforproblemsordamages

resultingfromsuchmisuse.Refertothe

enclosedReplacementPartsManualto

identifycompressorassinglestageor

two-stage.

SafetyGuidelines

Thismanualcontainsinformation

thatisveryimportanttoknow

andunderstand.Thisinformation

isprovidedforSAFETYandto

PREVENTEQUIPMENTPROBLEMS.

Tohelprecognizethisinformation,

observethefollowingsymbols.

 Dangerindicates

 animminently

hazardoussituationwhich,ifnot

avoided,WILLresultindeathor

seriousinjury.

 Warningindicates

 apotentially

hazardoussituationwhich,ifnot

avoided,COULDresultindeathor

seriousinjury.

 Cautionindicates

 apotentially

hazardoussituationwhich,ifnot

avoided,MAYresultinminoror

moderateinjury.

 Noticeindicates

 important

information,thatifnotfollowed,

maycausedamagetoequipment.

AirCompressors

RecordtheModelNo.,SerialNo.and

dateofpurchaseinthespacebelow.

ModelNo. ______________________

SerialNo. ______________________

Dateofpurchase _________________

Retainthesenumbersfor

futurereference.

Pleasereadandsavetheseinstructions.Readcarefullybeforeattemptingtoassemble,install,operateormaintainthe

productdescribed.Protectyourselfandothersbyobservingallsafetyinformation.Failuretocomplywithinstructions

couldresultinpersonalinjuryand/orpropertydamage!Retaininstructionsforfuturereference.

SeeWarrantyonpage10forimportantinformationaboutcommercialuseofthisproduct.

OperatingInstructions TF2101,TF2111,TQ3010,TQ3011,TX2101,TX2118

REMINDER:Keepyourdatedproofofpurchaseforwarrantypurposes!

Attachittothismanualorfileitforsafekeeping.

Unpacking

Whenunpackingunit,inspectcarefully

foranydamagethatmayhaveoccurred

duringtransit.Makesureanyloose

fittings,bolts,etc.,aretightenedbefore

puttingunitintoservice.Incaseof

questions,damagedormissingparts,

pleasecall1-800-543-6400forcustomer

assistance.Havetheserialnumber,

modelnumber,andpartslist(with

missingpartscircled)beforecalling.

DONOTRETURN

THEPRODUCTTO

THERETAILER!

 Donotoperate

 unitifdamaged

duringshipping,handlingoruse.

Damagemayresultinburstingand

causeinjuryorpropertydamage.

READ&FOLLOWALLINSTRUCTIONS

SAVETHESEINSTRUCTIONS

DONOTDISCARD

GeneralSafety

CALIFORNIAPROPOSITION65

 Thisproductorits

 powercordmay

containchemicals,includinglead,

knowntotheStateofCalifornia

tocausecancerandbirthdefects

orotherreproductiveharm.Wash

handsafterhandling.

 Youcan

 create

dustwhenyoucut,sand,

drillorgrindmaterials

suchaswood,paint,

metal,concrete,cement,orother

masonry.Thisdustoftencontains

chemicalsknowntocausecancer,

birthdefects,orotherreproductive

harm.Wearprotectivegear.

STOP�

IN255005AV2/12©2012

BreathableAirWarning

Thiscompressor/pumpisNOT

equippedandshouldNOTbe

used“asis”tosupplybreathing

qualityair.Foranyapplicationof

airforhumanconsumption,you

mustfittheaircompressor/pump

withsuitablein-linesafetyand

alarmequipment.Thisadditional

equipmentisnecessaryto

properlyfilterandpurifytheair

tomeetminimalspecifications

forGradeDbreathingas

describedinCompressed

GasAssociationCommodity

SpecificationG7.1,OSHA29

CFR1910.134,and/orCanadian

StandardsAssociations(CSA).

DISCLAIMEROFWARRANTIES

Intheeventthecompressoris

usedforthepurposeofbreathing

airapplicationandproperin-line

safetyandalarmequipment

isnotsimultaneouslyused,

existingwarrantiesarevoid,and

themanufacturerdisclaimsany

liabilitywhatsoeverforanyloss,

personalinjuryordamage.

Need help?

Do you have a question about the Campbell Hausfeld TF2111 and is the answer not in the manual?

This document provides comprehensive information regarding the installation, operation, and maintenance of Campbell Hausfeld air compressors, specifically models TF2101, TF2111, TQ3010, TQ3011, TX2101, and TX2118. It also includes important safety guidelines and warranty information.

Function Description:

Campbell Hausfeld air compressor units are designed to generate compressed air for various applications. Their primary functions include powering pneumatic tools, operating spray guns, and supplying air for pneumatic valves and actuators. The pumps in these units utilize oil-lubricated bearings, which means a small amount of oil carryover will be present in the compressed air stream. For applications requiring oil-free air, an appropriate filter must be installed. The compressors are designed for stationary installation on a solid floor, and any other use will void the warranty and absolve the manufacturer of responsibility for issues arising from misuse. The manual differentiates between single-stage and two-stage compressors, which impacts certain specifications and operational procedures.

Important Technical Specifications:

While specific numerical specifications like CFM (Cubic Feet per Minute) or horsepower are not explicitly listed for each model in the provided pages, the manual does highlight several critical technical aspects and requirements:

Pressure Ratings:
- ASME code safety relief valves are required with settings no higher than 200 psi for two-stage compressors and 150 psi for single-stage compressors.
- Maximum operating pressure is 175 psi for two-stage compressors and 135 psi for single-stage compressors. Pressure switch or pilot valve settings must not exceed these limits.
- All pressurized components in the air system (tubes, pipes, hoses) must have a pressure rating equal to or higher than 200 psi for two-stage units or 150 psi for single-stage units.
Piping:
- Plastic (PVC) pipe is explicitly prohibited for compressed air lines due to safety risks.
- Minimum pipe sizes for compressed air lines are provided in a chart based on CFM and length of piping system, ranging from 1/2 inch for 10 CFM over 25-50 feet to 1-1/4 inches for 100 CFM over 250 feet.
Electrical Wiring:
- Minimum wire sizes (75°C Copper Wire) are specified in a chart based on HP and phase (Single Phase 230V, Three Phase 208/230V, 460V, 575V). For example, a 5.0 HP single-phase 230V unit requires 10 AWG wire, while a 25.0 HP three-phase 460V unit requires 8 AWG wire.
- Motors with frame sizes R56HZ, Y56Y, or L143T have built-in overload protection.
- Motors with frame sizes 184T, 215T, 254T, or 284T require a magnetic starter for overload protection.
Oil Type: Single-viscosity, ISO100, non-detergent compressor oil is specified. Part number ST126700AV, Mobil 1® 5W30, or 10W30 synthetic oil can also be used. Using other types of oil may shorten pump life and damage valves.
Installation Environment: The unit should be installed and operated at least 24 inches from obstructions in a clean, well-ventilated area, with ambient air temperature not exceeding 100°F.

Usage Features:

Unpacking and Inspection: Upon receipt, users are instructed to inspect for transit damage, tighten loose fittings, bolts, etc., and contact customer service for damaged or missing parts, providing the serial number, model number, and parts list.
Online Registration: The manual directs users to register their product online at http://www.chpower.net/reg.
Safety Guidelines: Emphasizes reading and saving instructions, observing all safety information, and complying with local and national codes. Specific warnings include:
- Breathable Air Warning: The compressor is NOT equipped to supply breathing quality air and requires suitable in-line safety and alarm equipment for human consumption applications to meet Grade D breathing specifications (Compressed Gas Association Commodity Specification G 7.1, OSHA 29 CFR 1910.134, and/or Canadian Standards Associations (CSA)).
- California Proposition 65 Warning: Highlights the presence of chemicals known to cause cancer and birth defects, and the generation of dust containing similar chemicals during operation.
- General Safety: Warnings against operating damaged units, hot parts, abnormal vibration, flammable materials near the unit, operating without a beltguard, and wearing loose clothing.
Installation:
- Tank Mounting: The tank should be bolted to a flat, even concrete floor or foundation, using vibration isolators (MP367700AJ for horizontal, MP345700AJ for vertical units). Bolts should not be overtightened when using isolators.
- Piping: A shut-off valve must be installed on the tank's discharge port. It explicitly warns against installing a shut-off valve between the compressor pump and the tank, or using reducers in discharge piping.
- Air Inlet: Avoid locating the compressor air inlet near steam, paint spray, sandblast areas, or other sources of contamination. For hot, moist environments, clean, dry outside air should be piped in.
- Motor Hookup and Starter: Provides wiring diagrams for different motor frame sizes and specifies the need for branch circuit protection and overload protection.
- Direction of Rotation: Critical for unit life, the flywheel must rotate counterclockwise when facing it. Instructions for reversing rotation on three-phase motors are provided.
Operation:
- Break-In Period: A recommended break-in period of one hour, running the compressor continuously with the drain valve completely open, is specified for proper piston ring seating.
- Oil Contamination: Advises checking for creamy oil due to water condensation, especially in humid conditions or short run times, and changing contaminated oil immediately to prevent damage.
- Pressure Switch: Explains that the unit starts and stops based on preset pressure switch settings and contains an unloader valve for easy motor starting.
- Continuous Run Operation: Notes that a separate unloading device is required for continuous run operation.
- Crankcase Breather: Explains that some oil accumulation at the breather opening is normal during severe operating conditions or initial start-up.
- Moisture in Compressed Air: Describes how moisture forms in compressed air and its negative effects on paint jobs and sandblasting, recommending a filter in the air line.

Maintenance Features:

Maintenance Schedule: A detailed schedule is provided for daily, weekly, monthly, and 3-month intervals:
- Daily: Check safety valve, drain tank, check oil level.
- Weekly: Clean or change air filter.
- Monthly: Check intercooler (two-stage only), clean unit components.
- 3 Months: Check belt tightness, change oil, change oil filter (pressure lubricated pumps only).
Air Filter: Emphasizes never running the compressor without or with a clogged air filter. Instructions for cleaning (blowing with compressed air) and replacement are given. Washing or oiling the element is prohibited.
Intercooler (Two-Stage Compressors Only): Advises weekly checks for secure fittings and blowing off dirt and dust from fins, with a warning about sharp fins.
Components: Monthly cleaning of cylinder head, motor, fan blades, air lines, intercooler, and tank with light air pressure is recommended.
Belts: Every 3 months, check and adjust belt tension (3/8 to 1/2 inch deflection) and align belts using a straight edge.
Storage: For short-term storage, ensure the compressor is in a normal position in a cool, protected area.
Tank Maintenance: Daily draining of liquid from the tank is required. Annual inspection for cracks near welds is advised, with immediate replacement if cracks are found. Welding, drilling, or modifying the tank is strictly prohibited due to rupture/explosion risk.
Compressor Lubrication: Oil should be changed every three months or after every 500 hours of operation, whichever comes first. Only pressure-lubricated pumps have an oil filter.
Troubleshooting Chart: A comprehensive chart lists common symptoms, possible causes, and corrective actions for issues such as excessive noise, milky oil, excessive oil consumption, water in discharge air, insufficient pressure, tank not holding pressure, excessive belt wear, slow tank pressure buildup, ASME safety valve popping, and pressure switch malfunctions.
Service Record: A dedicated section for recording maintenance dates and replacement components.

Limited Warranty:

Duration: One year from the date of purchase for the original purchaser.
Warrantor: Campbell Hausfeld / Scott Fetzer Company.
Coverage: Parts and labor to remedy substantial defects in material and workmanship during the first year; parts only for the remaining term.
Exclusions: Implied warranties are limited to the duration of the express warranty. Incidental, indirect, or consequential losses are excluded. Failures due to accidents, abuse, neglect, or non-compliance with instructions are not covered. Pre-delivery service, normal maintenance items (lubricants, filters, gaskets), and gasoline engines/components are excluded. Specific exclusions include shipping damage, damage from improper installation/operation, corrosive environments, cosmetic defects, normal wear items (motor, check valve, pressure switch, regulator, gauges, hoses, fittings, belts, etc.), incorrect voltage/wiring, and damage from inadequate filter maintenance. For lubricated compressors, using non-specified oil, oil contamination, or failure to follow oil maintenance guidelines voids the warranty. Labor, service call, or transportation charges after the first year for stationary compressors are also excluded.
Purchaser Responsibilities: Provide dated proof of purchase and maintenance records, contact Campbell Hausfeld for warranty service, bear freight costs, use reasonable care in operation and maintenance, and cover overtime/weekend rates for repairs or security checks for service personnel.
Repair/Replacement: Scheduled according to normal workflow and parts availability.
Applicability: This limited warranty applies in the U.S., Canada, and Mexico only.