EasyManua.ls Logo

Campbell Hausfeld TQ3010 User Manual

Campbell Hausfeld TQ3010
10 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Description
Aircompressorunitsareintended
toprovidecompressedairtopower
pneumatictools,operatesprayguns
andsupplyairforpneumaticvalvesand
actuators.Thepumpssuppliedwith
theseunitshaveoillubricatedbearings.
Asmallamountofoilcarryoveris
presentinthecompressedairstream.
Applicationsrequiringairfreeofoil
vaporshouldhavetheappropriate
filterinstalled.Theaircompressorunits
aretobemountedpertheinstructions
providedonasolidfloor.Anyotheruse
oftheseunitswillvoidthewarranty
andthemanufacturerwillnotbe
responsibleforproblemsordamages
resultingfromsuchmisuse.Refertothe
enclosedReplacementPartsManualto
identifycompressorassinglestageor
two-stage.
SafetyGuidelines
Thismanualcontainsinformation
thatisveryimportanttoknow
andunderstand.Thisinformation
isprovidedforSAFETYandto
PREVENTEQUIPMENTPROBLEMS.
Tohelprecognizethisinformation,
observethefollowingsymbols.
Dangerindicates
animminently
hazardoussituationwhich,ifnot
avoided,WILLresultindeathor
seriousinjury.
Warningindicates
apotentially
hazardoussituationwhich,ifnot
avoided,COULDresultindeathor
seriousinjury.
Cautionindicates
apotentially
hazardoussituationwhich,ifnot
avoided,MAYresultinminoror
moderateinjury.
Noticeindicates
important
information,thatifnotfollowed,
maycausedamagetoequipment.
AirCompressors
RecordtheModelNo.,SerialNo.and
dateofpurchaseinthespacebelow.
ModelNo. ______________________
SerialNo. ______________________
Dateofpurchase _________________
Retainthesenumbersfor
futurereference.
Pleasereadandsavetheseinstructions.Readcarefullybeforeattemptingtoassemble,install,operateormaintainthe
productdescribed.Protectyourselfandothersbyobservingallsafetyinformation.Failuretocomplywithinstructions
couldresultinpersonalinjuryand/orpropertydamage!Retaininstructionsforfuturereference.
SeeWarrantyonpage10forimportantinformationaboutcommercialuseofthisproduct.
OperatingInstructions TF2101,TF2111,TQ3010,TQ3011,TX2101,TX2118
REMINDER:Keepyourdatedproofofpurchaseforwarrantypurposes!
Attachittothismanualorfileitforsafekeeping.
Unpacking
Whenunpackingunit,inspectcarefully
foranydamagethatmayhaveoccurred
duringtransit.Makesureanyloose
fittings,bolts,etc.,aretightenedbefore
puttingunitintoservice.Incaseof
questions,damagedormissingparts,
pleasecall1-800-543-6400forcustomer
assistance.Havetheserialnumber,
modelnumber,andpartslist(with
missingpartscircled)beforecalling.
DONOTRETURN
THEPRODUCTTO
THERETAILER!
Donotoperate
unitifdamaged
duringshipping,handlingoruse.
Damagemayresultinburstingand
causeinjuryorpropertydamage.
READ&FOLLOWALLINSTRUCTIONS
SAVETHESEINSTRUCTIONS
DONOTDISCARD
GeneralSafety
CALIFORNIAPROPOSITION65
Thisproductorits
powercordmay
containchemicals,includinglead,
knowntotheStateofCalifornia
tocausecancerandbirthdefects
orotherreproductiveharm.Wash
handsafterhandling.
Youcan
create
dustwhenyoucut,sand,
drillorgrindmaterials
suchaswood,paint,
metal,concrete,cement,orother
masonry.Thisdustoftencontains
chemicalsknowntocausecancer,
birthdefects,orotherreproductive
harm.Wearprotectivegear.
STOP�
IN255005AV2/12©2012
REGISTERYOURPRODUCTONLINENOW!http://www.chpower.net/reg
BreathableAirWarning
Thiscompressor/pumpisNOT
equippedandshouldNOTbe
used“asis”tosupplybreathing
qualityair.Foranyapplicationof
airforhumanconsumption,you
mustfittheaircompressor/pump
withsuitablein-linesafetyand
alarmequipment.Thisadditional
equipmentisnecessaryto
properlyfilterandpurifytheair
tomeetminimalspecifications
forGradeDbreathingas
describedinCompressed
GasAssociationCommodity
SpecificationG7.1,OSHA29
CFR1910.134,and/orCanadian
StandardsAssociations(CSA).
DISCLAIMEROFWARRANTIES
Intheeventthecompressoris
usedforthepurposeofbreathing
airapplicationandproperin-line
safetyandalarmequipment
isnotsimultaneouslyused,
existingwarrantiesarevoid,and
themanufacturerdisclaimsany
liabilitywhatsoeverforanyloss,
personalinjuryordamage.
Question and Answer IconNeed help?

Do you have a question about the Campbell Hausfeld TQ3010 and is the answer not in the manual?

Campbell Hausfeld TQ3010 Specifications

General IconGeneral
BrandCampbell Hausfeld
ModelTQ3010
CategoryAir Compressor
LanguageEnglish

Summary

Product Description

Intended Use of Air Compressors

Details the use of air compressor units to power pneumatic tools and operate spray guns.

Safety Guidelines and Symbols

Understanding Safety Symbols

Explains the meaning of Danger, Warning, Caution, and Notice symbols to prevent injury and equipment damage.

California Proposition 65 Warning

Warns about chemicals known to cause cancer and birth defects. Recommends washing hands.

Breathable Air Usage Warning

Mandates specific safety equipment for applications requiring breathable air quality.

Unpacking and Initial Checks

Inspect for Transit Damage

Instructions for inspecting the unit for damage during transit and tightening loose fittings before use.

Retailer Return Policy

Instructs users not to return the product to the retailer but to contact customer assistance.

General Safety Precautions

Electrical and Motor Safety

Advises on electrical arcs igniting flammable gases and avoiding flammable liquids near the compressor.

Operating Precautions

Covers operating without a belt guard, loose clothing, hot parts, and vibration.

Safety Valve and Pressure Limits

Details ASME safety valve requirements and maximum operating pressure settings.

Tank Maintenance and Safety

Warns against modifying the tank and stresses regular draining and inspection for rust.

Installation Procedures

General Installation Warnings

Requires power disconnection and pressure release before installation or service.

Lifting and Moving Unit

Advises using properly rated equipment and not lifting by tubes or coolers.

Ventilation and Spacing

Specifies installation in a clean, ventilated area with adequate clearance and temperature limits.

Installation Specifics

Air Inlet Location

Prohibits locating the air inlet near sources of contamination like steam or paint spray.

Tank Mounting Requirements

Details bolting the tank to a concrete floor, using vibration isolators, and flexible hoses.

Piping and Hose Selection

Prohibits PVC pipe for compressed air and specifies pressure ratings for all piping components.

Shut-Off Valve Installation

Instructs to install a shut-off valve on the discharge port, not between pump and tank.

Wiring and Electrical Connections

Qualified Electrician Requirement

States all wiring must be performed by a qualified electrician according to local and national codes.

Wire Size Chart

Provides minimum recommended copper wire sizes based on HP and voltage for compressor installations.

Grounding Safety

Emphasizes proper grounding of electrical components to prevent shock hazards.

Motor Overload Protection

Details the requirement for overload protection for all motors, noting built-in protection for some frames.

Motor Hookup and Rotation

Branch Circuit Protection

Specifies branch circuit protection requirements per the National Electrical Code for motors.

Voltage and Starter Adjustments

Instructions for changing voltage and adjusting magnetic starters or overload elements.

Direction of Rotation

Explains the importance of correct counterclockwise rotation and how to reverse phase motors.

Operation and Lubrication

Pre-Operation Checks

Emphasizes checking motor rotation and installing water/oil removal equipment.

Guarding Moving Parts

Mandates installation of belt guards and electrical covers before operating the unit.

Lubrication Instructions

Details filling the crankcase with specified compressor oil before operation.

Break-in Period and Continuous Operation

Recommended Break-In Period

Specifies a one-hour continuous run with the drain valve open for piston ring seating.

Handling Humid Conditions

Advises periodic running to prevent condensation in the crankcase and oil contamination.

Continuous Run Conversion

Notes that converting to continuous run requires a separate unloading device and check valve removal.

Moisture and Maintenance

Moisture in Compressed Air

Explains moisture formation and its impact on paint jobs and sandblasting, suggesting filters.

Maintenance Safety Warning

Requires disconnecting power and releasing pressure before any maintenance.

ASME Safety Valve Check

Instructs daily checks of the safety valve by pulling the ring and replacing if faulty.

Tank Inspection and Drainage

Stresses daily draining and annual inspection of the tank for cracks or welds.

Maintenance Schedule and Components

Air Filter Maintenance

Never run without a filter; clean with compressed air or replace if clogged.

Intercooler Cleaning (Two-Stage)

Requires wearing gloves and checking/cleaning intercooler fins weekly for dirt and dust.

Component Cleaning

Monthly cleaning of cylinder head, motor, fan blades, etc., using light air pressure.

Belt Tension Check

Check belt tension every 3 months, adjusting for 3/8-1/2 inch deflection and proper alignment.

Troubleshooting Common Issues

Motor Hums or Runs Slowly

Possible causes include low voltage, motor winding issues, or pressure switch problems.

Reset Mechanism Trips

Addresses high pressure switch settings, faulty check valves, incorrect fuses, or loose wiring.

Advanced Troubleshooting

Excessive Noise Issues

Covers loose parts, lack of oil, improper mounting, or malfunctioning check valves.

Oil and Water Contamination

Troubleshooting milky oil, excessive oil consumption, and water in discharge air.

Pressure Holding Issues

Addresses tanks not holding pressure, worn check valves, or leaks.

Safety Valve Activation

Troubleshooting ASME safety valve popping open or pressure switch issues.

Limited Warranty Details

Warranty Duration and Coverage

Details the one-year warranty period and coverage for material and workmanship defects.

Warranty Exclusions

Lists items not covered, including normal wear parts, misuse, and commercial use limitations.

Purchaser Responsibilities

Outlines purchaser duties like providing proof of purchase and calling for service.

Related product manuals