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Cannon CAV-2100 User Manual

Cannon CAV-2100
148 pages
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Instruction
& Operation
Manual
CAV®-2100/2200
Automatic
Viscometer

Table of Contents

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Cannon CAV-2100 Specifications

General IconGeneral
BrandCannon
ModelCAV-2100
CategoryMeasuring Instruments
LanguageEnglish

Summary

Introduction and Software Installation

The CANNON® Automatic Viscometer (CAV 2000 Series)

Overview of the CAV viscometer, its design, and automated operation for unattended viscosity testing.

Manual

Details covered in this manual, including software installation, equipment operation, and maintenance procedures.

Applications

Explains where CAV instruments are used and suitable sample types for analysis.

Precision

States that the CAV's precision meets or exceeds ASTM Method D 445 standards for viscosity determination.

Measuring Kinematic Viscosity

Defines kinematic viscosity, its units of measure (Stokes, centistokes), and related methodologies.

Safety Cautions

Provides essential safety procedures, warnings, and precautions for operating the CAV unit safely.

Specifications

CAV 2000 Series Bath Unit Specifications/Compliance

Lists electrical, dimensional, weight, operating conditions, and compliance details for the CAV Bath Unit.

CAV 2000 Series Service Unit Specifications/Compliance

Details electrical, dimensional, weight, operating conditions, and compliance for the CSU-200 Service Unit.

CAV 2000 Series Solvent Dispensing Unit Specifications

Provides key specifications for the SDU-200 Solvent Dispensing Unit.

VISCPRO® for Windows® Software

Installing VISCPRO® Software

Step-by-step guide for installing the VISCPRO® software, including diskette usage and installation actions.

Computer Requirements

Specifies the necessary computer hardware, operating system (Windows XP® or above) for VISCPRO®.

Windows® XP® Installation

Instructions for installing VISCPRO® software on a computer running Windows® XP®.

Installation Actions

Describes the files and system changes made during the VISCPRO® software installation process.

Configuration Diskette

Instructions for using a configuration diskette during initial VISCPRO® setup for instrument-specific settings.

Running the VISCPRO® Software

Guide to starting and navigating the VISCPRO® primary display, including windows and status bars.

Testing Samples with the CANNON Automatic Viscometer

Preparing the CAV

Steps for powering on the CAV Bath Unit, Service Unit, and Solvent Dispensing Unit for testing.

Inserting/Removing the CAV Reference Thermometer

Procedure for installing and removing the reference thermometer assembly into the CAV bath unit.

Local Mode Operation

Manual control of CAV functions via the front panel keypad for individual sample testing.

Remote Operation (Computer-Controlled)

Controlling CAV functions and testing via the VISCPRO® software interface.

Using the CAV Software

VISCPRO® Generic Instrument Interface

Overview of the VISCPRO® software structure, modules, and primary display features.

HELP System

Instructions for accessing contextual and general software help via the HELP menu or function keys.

Main Options

Description of key options like View Instrument, Poll for Instruments, and Service from the VISCPRO® main menu.

Security Options

Details on the VISCPRO® security system, user levels (Technician, Manager, Service), and login procedures.

Analyses Options

Features for creating, configuring, and managing data reports and analyses from sample test data.

CAV Module Menu Options

Instrument-specific options accessed via Configure and Service menus for CAV setup and operation.

Instrument Settings

Window for describing and controlling overall CAV instrument features like ID, S/N, and prompt settings.

Tray Settings: Tube and Bath

Defines test parameters, calibration constants, and bath settings for each individual viscometer tube.

Tray Settings: Wash

Window to configure solvent wash settings, including rinse cycles and solvent types for each tube.

Tray Settings: Advanced

Window to define additional operational parameters for sample testing, reserved for Managers.

Saving a Configuration

Procedure to save current instrument, tray, and sample settings as a named configuration.

Calibration

Essential procedures for ensuring accurate viscosity measurements through temperature and tube calibration.

Operating, Maintaining and Servicing the CAV

CAV Components

Identifies the primary components of a standard CAV installation: Bath Unit, solvent/waste vessels, and Service/Dispensing Units.

SDU-200 Solvent Dispensing System

Details the system for washing viscometer tubes with solvent, including lines and user-supplied containers.

CSU-200 Service Unit

Describes the unit containing control electronics, vacuum pump, and pressure regulators for CAV operation.

Emptying the Waste Can

Procedure for safely emptying the waste collection container, which collects solvent and residue.

Viscometer Tubes

Description of the glass capillary viscometer tubes, their viscosity range, and thermistor count.

Tube Thermistors

Explanation of the precision sensors embedded in viscometer tubes that detect sample meniscus changes.

Temperature Bath

Information on the bath's capability to maintain constant temperatures and its heating elements.

Sample Trays/Drains

Description of components for holding samples and features like heated trays and drain lines.

Solvent System

Description of the system used to wash viscometer tubes, consisting of SDU, lines, and containers.

Checking Bath Temperature

How to monitor the bath temperature via the front panel display for operational checks.

Setting Bath Temperature

Procedure to adjust the CAV bath temperature using the SET TEMP button and keypad.

Service Unit Operational Settings

Verifying pressure/vacuum readings on CSU-200 dials and adjusting regulators if necessary.

Preventive Maintenance

Recommended schedule and procedures for maintaining the CAV to ensure trouble-free operation and accuracy.

Analysis Configuration Options

Creating an Analysis

Procedure to set up a new data analysis configuration by selecting analysis type and defining parameters.

Sorting Analysis Data

How to organize displayed analysis data alphanumerically by clicking table column headings.

Using the Date Filter

Selecting specific date/time parameters for analysis to narrow down the data set.

Deleting an Analysis Configuration

Procedure to remove saved analysis configurations from the Choose Analysis window.

Printing an Analysis

Instructions for printing displayed analysis results and selecting specific data for printing.

Exporting Analysis Data

Methods for outputting sample data to external systems or files in ASCII text format.

CAV Data Table

Reporting Options

Describes filters available for creating useful CAV Data Table reports, specifying included data fields.

Configuring the CAV Data Table

Steps to access and set up the CAV Data Table analysis, including date, sample, and report filters.

Standard VI Table Analysis

Reporting Options

Explains filters for creating useful VI Table reports, defining data fields and display format.

Configuring the Standard VI Table

Steps to access and set up the Standard VI Table analysis using date, sample, and VI report filters.

Sample Data Export Analysis

Available Data for Analysis

Lists the types of sample data that can be exported, including ID, KV, temperature, and flow times.

Configuring the Sample Data Export Analysis

Steps to set up sample data export to serial ports or files, defining data fields and output format.

VI Data Export Analysis

Available Data for Analysis

Lists the types of Viscosity Index data that can be exported, including VI, KV at different temps, and sample details.

Configuring the VI Data Export Analysis

Steps to set up Viscosity Index data export, including date, sample, and port output format configurations.

Error Data Export Analysis

Available Data for Analysis

Lists the types of error data that can be exported, including error description, source, date, and technician.

Configuring the Error Data Export Analysis

Steps to set up error data export, including date, error page, and port output format configurations.

Error Log Table Analysis

Reporting Options

Describes filters for creating useful Error Log Table reports, specifying error details to include.

Configuring the Error Log Analysis

Steps to access and set up the Error Log Table analysis, including date, sample, and error filters.

Replacement Parts List

CAV-2100

List of replacement parts and service kits available from CANNON® Instrument Company for the CAV-2100 model.

Appendix A–Replacing the CAV-2200 Thermometer

Tools Required

Lists the tools needed for thermometer replacement, such as an Allen wrench and screwdriver.

Procedural Overview

General steps involved in replacing components, including accessing the bath vessel and reassembling.

Disassembly/Removal Procedure

Step-by-step guide detailing how to remove the CAV-2200 thermometer assembly.

Assembly Procedure

Step-by-step guide detailing how to install the new CAV-2200 thermometer and reassemble the unit.

Using the Database Manager

Starting the Program

Instructions to launch the VISCPRO® Database Manager software from the Windows® Start bar.

Archiving Old Data

Procedure to back up and remove old database data to maintain size, utility, and security.

Changing the Database Directory

Process to relocate the working database file to a different directory or hard drive.

Importing Archived Data

Procedure to restore archived data from a file into the working VISCPRO® database.

Repairing/Compacting the Database

Utility to maintain database integrity and performance, recommended for weekly use.

Exit

Procedure to close the VISCPRO® Database Manager program when database management is complete.

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