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Canon MG6100 SERIES User Manual

Canon MG6100 SERIES
70 pages
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MG6100 series
Service Manual
(MG6110 / MG6120 / MG6130 / MG6140 / MG6150 / MG6170 /
MG6180)
Revision 0
QY8-13DA-000
COPYRIGHT©2010 CANON INC. CANON MG6100 series 082010 XX 0.00-0
Scope
This manual has been issued by Canon Inc., to provide the service technicians of this product with the information necessary for
qualified persons to learn technical theory, installation, maintenance, and repair of products. The manual covers information
applicable in all regions where the product is sold. For this reason, it may contain information that is not applicable to your
region.
This manual does not provide sufficient information for disassembly and reassembly procedures.
Refer to the graphics in the separate Parts Catalog.
Revision
This manual could include technical inaccuracies or typographical errors due to improvements or changes made to the product.
When changes are made to the contents of the manual, Canon will release technical information when necessary. When
substantial changes are made to the contents of the manual, Canon will issue a revised edition.
The following do not apply if they do not conform to the laws and regulations of the region where the manual or product is used:
Trademarks
Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders.
Copyright
All rights reserved. No parts of this manual may be reproduced in any form or by any means or translated into another language
without the written permission of Canon Inc., except in the case of internal business use.
Copyright © 2010 by Canon Inc.
CANON INC.
Inkjet Device Market Support Management Div.
451, Tsukagoshi 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa 212-8530, Japan
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Canon MG6100 SERIES Specifications

General IconGeneral
Print TechnologyInkjet
Max Print Resolution9600 x 2400 dpi
Scanner TypeFlatbed
ConnectivityUSB, Wi-Fi
Duplex PrintingYes
Display3.0-inch LCD
Number of Ink Cartridges6
Scanner Resolution2400 x 4800 dpi
Supported Media SizesA4, A5, B5, Letter, Legal
FunctionsPrint, Scan, Copy
Ink Cartridges1 x Canon CLI-226 Black, 1 x Canon CLI-226 Cyan, 1 x Canon CLI-226 Magenta, 1 x Canon CLI-226 Yellow
Dimensions (W x D x H)18.5 x 14.5 x 6.9 inches
Ink Cartridge TypeIndividual ink tanks (PGBK, BK, C, M, Y, GY)
Print Speed (Color)9.3 ipm

Summary

INTRODUCTION

TROUBLESHOOTING

1-1. Troubleshooting by Symptom

Guides users on diagnosing and resolving printer issues based on observed symptoms.

1-2. Operator Call Error Troubleshooting

Addresses errors indicated by the Alarm LED and displayed on the LCD.

1-3. Service Call Error Troubleshooting

Details error codes and solutions related to cyclic blinking of Alarm and Power LEDs.

REPAIR

2-1. Major Replacement Parts and Adjustment

Lists key components for replacement and their corresponding adjustment/operation checks.

2-2. Part Replacement Procedures

Provides step-by-step instructions for disassembling and replacing various machine parts.

External housing, scanner unit, and document cover removal

Instructions for removing the outer housing, scanner unit, and document cover.

Operation panel removal

Steps for removing the operation panel and related components.

Document window R removal

Procedure for removing the document window R.

Carriage unlocking

Steps to unlock the carriage mechanism.

ASF unit removal

Instructions for removing the ASF (Auto Sheet Feeder) unit.

Carriage unit removal

Detailed steps for removing the carriage unit.

Spur unit and platen unit removal

Procedure for removing the spur unit and platen unit.

Purge drive system unit (right plate) and switch system unit (left plate) removal

Instructions for removing the purge drive and switch system units.

Engine unit reassembly

Steps for reassembling the printer engine after repair.

Cable wiring and connection

Guides on connecting and routing various cables within the machine.

Ink absorber replacement

Procedure for replacing the ink absorber unit.

ADJUSTMENT / SETTINGS

3-1. Adjustment

Details various adjustments and their purposes, methods, and approximate times.

EEPROM initialization

Resets settings to initial values.

Destination settings

Sets the machine's regional destination.

Ink absorber counter resetting

Resets the ink absorber counter after replacement.

Ink absorber counter value setting

Sets the actual ink absorbed amount into the EEPROM.

Paper feed motor position adjustment

Adjusts the paper feed motor to ensure proper belt tension.

Automatic print head alignment

Secures dot placement accuracy for print heads.

Manual print head alignment

Secures dot placement accuracy for print heads when automatic fails.

Grease application

Applies grease to sliding portions for smooth operation.

Ink system function check

Checks ink tank presence and positioning functionality.

LCD language settings

Sets the display language on the LCD.

Platen glass protection sheet (document pressure sheet) position adjustment

Adjusts the position of the document pressure sheet for scanning accuracy.

LF / Eject correction (manual)

Corrects paper feed and eject issues manually.

Carriage rail position adjustment

Sets the carriage rail to its original position.

Disc label print position adjustment

Sets the center position for disc label printing.

Capacitive sensor sensitivity setting

Adjusts the sensitivity of the operation panel's capacitive sensors.

3-2. Adjustment and Maintenance in User Mode

Describes adjustments and maintenance tasks that can be performed via the machine's operation panel.

Nozzle check pattern printing

Prints a pattern to check nozzle condition and identify print head issues.

Print head manual cleaning

Cleans print head nozzles to maintain print quality.

Print head deep cleaning

Performs deep cleaning for persistent print head issues.

Automatic print head alignment

Automates print head alignment for optimal print accuracy.

Manual print head alignment

Performs print head alignment manually when automatic alignment fails.

Print head alignment value printing

Confirms the current print head alignment values.

Paper feed roller cleaning

Cleans paper feed rollers to improve paper feeding.

Bottom plate cleaning

Cleans platen ribs to prevent smearing on the back of paper.

3-3. Adjustment and Settings in Service Mode

Outlines procedures for entering service mode and using the service tool.

(1) Service mode operation procedures

Steps to enter service mode and operate the service tool.

(2) Service Tool functions

Details the functionalities available within the Service Tool software.

Test Print

Performs various test prints for diagnostics and verification.

EEPROM information print

Prints EEPROM data for inspection and troubleshooting.

Nozzle Check

Prints a nozzle check pattern to assess print head condition.

Integration

Performs integrated inspection pattern printing.

EEPROM saving

Saves EEPROM information to a computer.

CD-R

Performs CD-R check pattern printing for calibration.

LF / EJECT correction pattern print

Prints patterns for LF/Eject correction.

Left margin pattern print

Prints left margin patterns for adjustment.

Auto Cleaning

Enables or disables automatic print head cleaning.

Deep Cleaning

Performs deep cleaning of both Black and Color print heads.

Main ink absorber counter

Resets or sets the main ink absorber counter value.

Platen ink absorber counter resetting

Resets the platen ink absorber counter.

EEPROM Clear

Initializes EEPROM settings.

Button and LCD test

Tests the functionality of all buttons and the LCD display segments.

Clear S/N

Resets the serial number to zero.

Set Destination

Sets the destination country or region.

CD-R Correction

Corrects disc label print position.

LF / EJECT Correction

Corrects LF/Eject values based on printed patterns.

Auto LF/EJ

Automates LF/Eject correction.

Left Margin Correction

Adjusts left margin values.

Ink Absorber Counter

Sets the ink absorber counter value.

Wetting Liquid Counter

Manages the wetting liquid counter.

Panel Rank

Adjusts capacitive sensor sensitivity based on panel rank.

Flatbed Scanner

Performs individual scanner adjustments.

(3) LF / Eject correction

Detailed procedure for correcting LF/Eject issues using correction patterns.

(4) Button and LCD test

Tests the functionality of all buttons and the LCD display segments.

(5) Ink absorber counter setting

Sets the ink absorber counter value after logic board replacement.

(6) Disc label print position correction

Corrects the disc label print position for accurate printing.

(7) Capacitive sensor sensitivity setting

Adjusts the sensitivity of the operation panel's capacitive sensors.

Grease Application

Details specific points for applying grease to carriage rails and gear shafts.

Special Notes on Servicing

Provides special notes and troubleshooting tips for common servicing issues.

(1) For smeared printing, uneven printing, or non-ejection of ink

Troubleshooting steps for print quality issues like smearing and non-ejection.

(2) Paper feed motor adjustment

Procedure for adjusting the paper feed motor for proper belt tension.

(3) Carriage unit replacement

Instructions for replacing the carriage unit.

(4) Document pressure sheet (sponge sheet) replacement

Procedure for replacing the document pressure sheet.

(5) Ink absorber counter setting

Sets the ink absorber counter value after logic board replacement.

(6) Preventive replacement of ink absorber

Guidelines for preventive ink absorber replacement based on life or counter value.

VERIFICATION AFTER REPAIR

4-1. Standard Inspection Flow

Outlines the standard steps to verify machine operation after repair.

4-2. Integrated Inspection Pattern Print

Shows a sample of the integrated inspection pattern print.

4-3. Ink Absorber Counter Value Print

Shows a sample printout of the ink absorber counter value.

APPENDIX

5-1. Customer Maintenance

Lists maintenance tasks for customers, including timing, purpose, tools, and time.

5-2. Special Tools

Lists special tools required for maintenance and their applications.

5-3. Sensors

Details various sensors, their functions, and detectable problems. Includes: Scanner Open Sensor, FB Encoder Sensor, Inner Cover Sensor, LF Encoder Sensor, Eject Encoder Sensor, PE Sensor, ASF Cam Sensor, APP Encoder Sensor, Carriage Encoder, Temperature & Ink Amount Sensor, Ink Sensor, Valve Cam Sensor, Pump Roller Sensor, Purge Cam Sensor.

5-4. Serial Number Location

Shows where to find the serial number on the machine.

MACHINE TRANSPORTATION

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