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CANUSA-CPS GTS-PE User Manual

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INSTALLATION GUIDE
canusacps.com
SIS Sa 2½
near white metal
SSPC SP 10
Ensure that the pipe is dry before cleaning.
Thoroughly clean the weld area with a sand or
grit blaster to “near white metal” SIS Sa 2½ or
equivalent. Using a grinder with a grind disk
with roughness rating of 40-60, ensure that
the PP mainline coating edges are beveled to
15° from the horizontal and that the adjacent
PP pipe coating is cleaned, exposing fresh
PP, to a distance of 25mm beyond the sleeve
width.
25mm + Sleeve Width + 25mm
GTS-PE
4
Factory Grade 3LPE Field Applied Coating System
12
Place the underlap of the sleeve onto the joint,
centering the sleeve such that the sleeve
overlap is positioned at either the 10 or 2
o’clock position. Press the underlap fi rmly into
place and use a roller to work out any trapped
air. Feed the remaining length of sleeve under
the pipe.
Optional Heat Shields can be used during the
sleeve application. After wrapping the sleeve
around the pipe, the heat shields can be
wrapped adjacent to the sleeve to protect the
mainline coating during shrink down.
Equipment List
21
GTS-PE Global Transmission Sleeves are
shipped pre-cut with a preattached closure.
Bulk quantities are also available. The joint
completion system uses liquid epoxy on
bare steel cutback. The GTS-PE sleeves are
packaged in PE bags that are only to be opened
prior to the application of the product.
Product Description
Propane tank, hose, torch & regulator; Power
grinder with grind wheel of a Grade 40 grit
rating; Canusa heat shields, Induction coil &
generator; Digital thermometer with suitable
probe; Knife, J roller, rags & approved solvent
cleanser; Standard safety equipment; gloves,
goggles, hard hat, etc.
Flame Intensity & Torch Size
Pipe O.D.
≤ 450mm
(18”)
Minimum Torch Size:
150,000 BTU/hr.
Minimum Torch Size:
300,000 BTU/hr.
Use moderate to high
ame intensity or
induction heating for
metal cutback pre-
heating and shrinking.
Use moderate
ame intensity or
induction heating for
metal cutback pre-
heating and shrinking.
Pipe O.D.
> 450mm
(18”)
3
Canusa recommends the use of induction
or infrared heating equipment for pipe sizes
greater than 760mm(30”) O.D.
9
Liquid Epoxy Application
Apply mixed epoxy to a minimum uniform
thickness of 6 mils (150 microns) on all
exposed bare metal plus FBE toe only, using
the applicator pads as supplied or an approved
tool.
11
Check the temperature to ensure the preheat
has been obtained on the entire pipe circum-
ference. This preheat will substantially cure the
epoxy and ensure proper ow and bonding of
the sleeve adhesive. Ensure that the epoxy is
dry to the touch prior to sleeve installation.
Sleeve InstallationPre-Heat
Preheat the epoxy to a minimum of 130°C
using the appropriate sized induction coil. While
induction heating is highly recommended, in
certain cases, propane torches may be used if
proven to provide acceptable results in project
specifi c conditions. Preheat temperature
and profi le is dependant on project specifi c
conditions, and must be determined prior to
the start of the project.
10
> 130°C
> 130°C
(> 266°F)
(> 266°F)
GTS-PE Sleeve
Epoxy BP
Cure
Base
8
Liquid Epoxy
Follow the preparation, mixing and applications
instructions provided with the supplied Canusa
Liquid Epoxy Pack. For bulk quantities, mix
the epoxy cure with epoxy base (see Liquid
Epoxy Product data sheet for mixing ratio). Stir
for a minimum of 1 minute to assure uniform
mixture.
Epoxy CB
Epoxy BP
Base
Base
Cure
Cure
Positional Markings
Measure and mark the width of the GTS-PE
sleeve across the joint. Also, adjust the induc-
tion coil’s heating area to the width of the
GTS-PE sleeve. The induction coil heating
width shall be approximately 25 to 75 mm
wider than the supplied GTS-PE sleeve width.
65
Wipe clean or air blast the steel and pipe
coating to remove foreign contaminants.
Pre-Warm
Using the appropriate sized induction coil or
propane torch, pre-warm the steel area to
50-65°C. Using a temperature measuring
device, ensure that the correct temperature is
reached on the steel.
7
50°C-65°C
(122°F-149°F)
C
C
)
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CANUSA-CPS GTS-PE Specifications

General IconGeneral
BrandCANUSA-CPS
ModelGTS-PE
CategoryProtection Device
LanguageEnglish

Summary

Product Description and Equipment

GTS-PE Sleeve Description

Sleeves are pre-cut with preattached closure, using liquid epoxy on bare steel cutback.

Equipment List for Application

Lists required items: propane tank, grinder, heat shields, induction coil, thermometer, knife, roller, rags, solvent.

Flame Intensity and Torch Size

Torch Size for Pipe O.D. ≤ 450mm

Use moderate flame intensity or induction heating for pre-heating and shrinking. Minimum torch size: 150,000 BTU/hr.

Torch Size for Pipe O.D. > 450mm

Use moderate to high flame intensity or induction heating. Minimum torch size: 300,000 BTU/hr.

Surface Preparation and Pre-Warming

Pipe Cleaning and Beveling

Clean weld area to near white metal. Bevel PP coating edges to 15°, clean adjacent PP coating.

Positional Markings

Measure and mark sleeve width. Adjust induction coil heating area wider than sleeve width.

Steel Area Pre-Warming

Pre-warm steel area to 50-65°C using induction or propane torch. Verify temperature.

Liquid Epoxy and Sleeve Application

Liquid Epoxy Preparation

Follow instructions for mixing epoxy cure with base for a uniform mixture. Stir for minimum 1 minute.

Liquid Epoxy Application

Apply mixed epoxy to a minimum uniform thickness of 6 mils (150 microns) on exposed bare metal.

Epoxy Pre-Heat

Preheat epoxy to a minimum of 130°C using induction heating. Ensure epoxy is dry to the touch.

Sleeve Installation

Place underlap onto joint, center sleeve, press firmly, roll out air. Feed remaining sleeve under pipe.

Finishing and Inspection

Sleeve Wrapping and Securing

Wrap sleeve loosely, heat backing side of underlap, use roller to secure. Heat closure seal until glossy.

Closure Seal Application

Firmly press closure seal into place, centered over underlap-overlap seam. Smooth wrinkles with roller.

Sleeve Shrinking

Continue heating from center to ends until recovery is complete. Use long horizontal strokes for uniform bond.

Quality Check and Inspection

Test adhesion by pulling backing. Inspect for full contact, adhesive flow, and no cracks in backing.

Storage and Safety Guidelines

Product Storage Recommendations

Store in dry, ventilated area, sealed, avoid direct sunlight, dust, and extreme temperatures (-20°C to 35°C).

General Safety and Usage Guidelines

Install in accordance with local health/safety regulations. Consult representative for specific projects.