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Capt'n Cook BCC5BO14ALP User Manual

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Manual # P80151144A - Date:2015/2/3
Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences
and overhangs or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
Never use your gas grill in a garage, porch,
shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air
around your gas grill housing.
Never disconnect the gas regulator or any gas
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.
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WARNING
! !
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Grill Information Center:
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NOTE TO ASSEMBLER / INSTALLER:
Leave this manual with the consumer.
NOTE TO CONSUMER:
Keep this manual for future reference.
RECORD YOUR SERIAL #
__________________
(see silver CSA label on back of cart)
IMPORTANT:
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FREE HELP
FROM THE GRILL EXPERTS
Grand Hall is the expert on this product
and trained to help you with:
visit www.grandhall.com or call:
1-800-474-5587
Monday - Friday 8:00am-4:30pm PST
Assembly Questions
Grill Operation
Replacement of Damaged or Missing parts
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Operator's Manual
Liquid Propane Gas (LPG) Grill
MODEL BCC5BO14ALP
Natural Gas (NG ) Grill
MODEL BCC5BO14ANG
5000528
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Capt'n Cook BCC5BO14ALP Specifications

General IconGeneral
BrandCapt'n Cook
ModelBCC5BO14ALP
CategoryGrill
LanguageEnglish

Summary

Important Notes

Note to Assembler/Installer

Instruction for the assembler/installer to leave manual with the consumer.

Note to Consumer

Instruction for the consumer to keep the manual for future reference.

Record Your Serial Number

Instruction to record the serial number for reference (located on silver CSA label).

General Safety Warnings

Failure to Comply with Instructions

Consequences of non-compliance: fire, explosion, serious injury, death, or property damage.

Read Entire Manual

Requirement to read the entire manual before use for proper assembly, installation, and maintenance.

Grill Placement Requirements

Use grill at least 3 feet from walls, surfaces, and combustible objects. Avoid ignition sources.

Outdoor Use Only

This gas appliance is designed for outdoor use only.

Ventilation Air

Never obstruct ventilation air flow around the grill housing.

Disconnecting Gas Fittings

Never disconnect gas regulator or fittings while grill is lit to prevent fire or explosion.

LP Gas Storage and Usage Warnings

Gasoline and Flammable Liquids

Do not store or use gasoline or other flammable liquids/vapors near appliances.

Spare LP Cylinder Storage

Do not store an unconnected LP cylinder near this or any other appliance.

Grill Operation and Maintenance Warnings

Fuel Type Compliance

LPG models require Liquid Propane Gas; NG models require Natural Gas only. Conversion is hazardous.

Regulator Hose Safety

Keep regulator hose away from hot surfaces and grease. Inspect hose for damage before each use.

California Proposition 65 Notice

Product combustion byproducts and brass components contain chemicals known to cause cancer or reproductive harm.

Prohibited Fuels

Never use charcoal or lighter fluid in this gas grill.

Grease Buildup Inspection

Inspect Grease Tray/Receptacle and grill bowl for grease buildup to prevent grease fires.

Pre-Assembly Instructions For Your Safety

Tools Required for Assembly

Lists necessary tools for assembling the grill, including gloves, eyewear, and pliers.

Grill Installation Codes

Details compliance requirements with local and national codes for grill installation.

Burner Tube Cleaning for Flashback Fire Prevention

Procedure to clean burner tubes to prevent flashback fires, recommended monthly.

Assembly Instructions

Install Casters

Instructions for attaching casters (with and without brake) to the cart seat using washers and screws.

Install Side Shelf and Side Burner Frame

Steps to attach the side shelf and side burner frame to the main grill body using screws.

Install Side Burner Gas Valve, Control Knob Seat, and Timer

Procedure to install the side burner's gas valve, control knob seat, and timer components.

Install Door Handles and Grease Receptacle

Steps for attaching door handles and installing the grease receptacle to the grill cart.

Install NG Regulator and 12 Foot Hose

Instructions for attaching the NG regulator and 12-foot hose to the right cart side panel.

Install Ignitor Battery and LP Gas Cylinder

Steps to install the ignitor battery and secure the LP gas cylinder with the fasten strap.

Main/Sizzle/Warmer Burner Electrode Check

Procedure to check spark electrode tip positioning for proper ignition of main, sizzle, and warmer burners.

Side Burner Electrode Check

Procedure to check and adjust the spark electrode gap for the side burner.

Install Cooking Components

Steps to place cooking grids, warming rack, side burner parts, and pot support.

Use and Care Instructions

Correct LP Gas Tank Use

Guidelines for selecting, using, and maintaining LP gas tanks, including OPD features and safety regulations.

LP Gas Tank Safety Warnings

Warnings regarding spare LP tank storage, filling, and placement of the appliance.

LP Gas Tank Exchange Programs

Information on reputable exchange services and requirements for OPD safety feature-equipped tanks.

How to Leak Test Your LP Gas Tank

Procedure for safely testing LP gas tanks and connections for leaks using a soap solution.

Secure LP Gas Tank to Grill (LP Gas Model)

Steps to properly secure a 20lb LP gas tank within the grill cart using the fastening strap.

Connect Regulator with Hose to LP Gas Tank (LP Gas Model)

Instructions for connecting the regulator and hose to the LP gas tank and checking for leaks.

Check All Connections for LP Gas Leaks

Procedure to test all gas connections for leaks using a soap solution before lighting.

Disconnecting LPG Tank From Grill

Steps to safely disconnect the LPG tank valve and detach the regulator/hose assembly.

Natural Gas Connection

Connecting Natural Gas To Your Grill (NG Model)

Instructions for connecting the 12' Natural Gas hose to the NG regulator and home gas supply.

Natural Gas Safety Instructions

Safety guidelines for natural gas grills, including pressure settings and pipe sealing requirements.

Check All Connections for Natural Gas Leaks

Procedure to test natural gas connections for leaks using a soap solution before use.

Burner Lighting Instructions

Main Burner Lighting Instruction

Steps to light main burners using the electric ignitor or by match, including pre-lighting checks.

Side Burner Lighting Instruction

Procedure for lighting the side burner, following main burner steps and using the control knob.

Warmer Burner Lighting Instruction

Steps to light the warmer burner using the electric ignition button and hold for flame protection.

Mechanical Timer Instruction

Instructions on how to set and use the mechanical 60-minute timer for the warmer.

Manually Lighting Your Grill By Paper Match

Steps for manually lighting the grill using a match and lighting stick through cooking grids.

Troubleshooting

Grill Fails to Light Troubleshooting

Steps to diagnose and resolve issues when the grill fails to ignite, including gas supply and alignment checks.

Purging Gas Line and Resetting Regulator

Procedure to purge air from the gas line and reset the regulator's excess gas flow device.

Flashback Fire Procedures

Steps to take in case of a flashback fire, including shutting off gas and cleaning burners.

Grill Cleaning and Maintenance

Cleaning the Cooking Grids

Instructions for washing cooking grids with mild soap and water solution.

Cleaning the Grease Tray/Receptacle

Procedure to remove grease and wash the grease tray/receptacle with mild soap and water.

Cleaning the Inside of the Grill Lid

Instructions for cleaning grease buildup from the inside of the grill lid.

Routine Cleaning of The Grill Interior

Steps for thorough grill cleaning every 3 months to minimize grease fire risk and maintain shape.

Cleaning Exterior Stainless Steel Surfaces

Guidelines for preserving stainless steel finish using appropriate cleaners and avoiding abrasive materials.

Burner Tubes and Ports Cleaning

Cleaning Burner Tubes for Flashback Fire Prevention

Monthly procedure to clean burner tubes and remove insects/nests to prevent flashback fires.

Burner Maintenance Regimens

Recommendations for burning off food particles, cleaning accumulated ash, and inspecting burners.

Cooking Instructions

Initial Burn-Off Procedure

Procedure to 'burn off' the grill before first use to eliminate odors and foreign matter.

Grill Preheating Guidelines

Recommended preheating times for high and low temperature cooking, and for slow cooking.

Understanding Cooking Temperatures

Explanation of High and Low settings and their uses, including direct cooking methods.

Factors Affecting Cooking Temperatures

Note on how external factors influence grill performance and suggested cooking time adjustments.

Direct Cooking Using Main Burners

Method for grilling with food directly over lit burners with the lid open for an open-flame taste.

Indirect Cooking Using Main Burners

Method for cooking with the lid down, placing food opposite lit burners for indirect heat.

Prepare Cooking Grids for Grilling

Instructions for greasing the cooking surface to prevent sticking and reduce cleanup.

Managing Flare-Ups

Tips to minimize flare-ups including trimming fat, preheating, cleaning, and repositioning food.

Guide to Grilling Using Main Burners

Grilling Steak and Ribs

Instructions and approximate cooking times for grilling steak and ribs using direct method.

Grilling Hamburgers and Sausages

Instructions and approximate cooking times for grilling hamburgers and sausages using direct method.

Grilling Poultry

Instructions for grilling poultry directly, with notes on managing flare-ups and using indirect method.

Grilling Pork

Instructions and approximate cooking times for grilling pork using direct method.

Grilling Whole Fish and Fillets

Instructions for grilling whole fish and fillets, including direct heat cooking and foil use.

Grilling Smaller Fish Fillets and Cubes

Guidance for grilling small fish pieces, suggesting foil use on cooking grids to prevent dropping.

Grilling Vegetables and Fruit

Instructions for grilling vegetables and fruit, including indirect cooking and direct grilling of suitable items.

Guide to Using the Sizzle Burner

Important Notes on Sizzle/Searing Burner Use

Information on the Sizzle/Searing Burner's positions and its enhanced power for high-temperature cooking.

Sizzling/Searing Steak and Ribs

Procedure for searing steak and ribs on the sizzle burner, then finishing on low or primary grill area.

Sizzling/Searing Hamburgers and Sausages

Procedure for searing hamburgers and sausages on the sizzle burner, with notes on flare-ups.

Safe Minimum Internal Temperatures for Foods

Table listing safe minimum internal cooking temperatures for various types of meat and poultry.

Guide to Roasting and Baking Using Main Burners

Factors Affecting Heat Settings

Note on how external factors influence grill performance and suggested cooking time adjustments.

Preparing to Roast

Instructions for indirect roasting, including placement, drip pans, and preheating considerations.

Tips for Roasting

Advice on using pan juices for sauces, thickening, and resting meat after cooking for tenderness.

Baking Techniques

Guidance on baking on the grill, including using baking dishes, BBQ mitts, and preheating.

Preparing to Bake

Steps for preparing to bake, including preheating the grill to the desired temperature.

Guide to Cooking Using Warmer

Warmer Burn Off Procedure

Procedure to 'burn off' the pizza warmer before first use to eliminate any odors.

Cooking Pizza Instructions

Step-by-step guide for cooking pizza on the warmer, including rack placement and preheating.

Smoking Instructions

Instructions for smoking food, including adding wood chips, water, and igniting the burner.

Rotisserie and Smoking Guides

Slow Cooking with a Rotisserie

Explanation of rotisserie cooking for moist, flavorful food and its use for meat or poultry.

Balancing Food for Rotisserie Cooking

Procedure to properly balance food on the rotisserie spit for even cooking and to prevent burning.

Food Preparation for Rotisserie Cooking

Guidelines for preparing poultry and meats, including trussing and securing to the rotisserie spit.

Preparing to Smoke

Information on wood chips, smoker boxes, and reaching desired cooking temperature for smoking.

Tips for Smoking

Advice on reducing smoke flavor strength, heat requirements, and suitable foods for smoking.

Using the Warming Rack for Vegetables

How to use the warming rack for cooking vegetables, including pre-cooking and foil wrapping.

Warming Rack for Other Uses

Suggestions for using the warming rack for warming bread, bagels, or cooking small fish and seafood parcels.

Frequently Asked Questions (FAQ's)

Fuel Type Conversion (LPG to NG)

Answer stating conversion is not possible due to safety regulations and voiding warranty.

Finding Serial and Model Numbers

Information on locating the ETL label with serial and model numbers on the back of the rear panel.

Manual Grill Lighting Procedure

Procedure for manually lighting the grill using a paper match if ignition fails.

Regulator Humming and Low Flame Issues

Explanation of regulator humming and causes of low flame/intermittent lighting, including excess gas flow device.

Optimal Grill Placement for Safety and Performance

Advice on positioning the grill considering wind, temperature, and clearance from combustible materials.

LP Gas Tank Regulator/Hose Compatibility

Explanation of changes in LP gas tank fittings due to U.S. Government regulations and the need for OPD compliance.

Causes of Grill Parts Rusting

Explanation of natural oxidation, atmospheric particles, cleaning methods, and factors affecting stainless steel appearance.

Grill Not Lighting Properly - Troubleshooting

Troubleshooting steps for ignition failure, including checking gas supply, connections, battery, and electrode alignment.

Grand Hall Limited Warranty

Product Warranty Coverage

Details warranty periods for various grill components against material and workmanship defects.

Warranty Claim Process

Procedure for obtaining replacement parts, including proof of purchase and potential return of defective parts.

Exclusions from Warranty Coverage

Lists conditions and events not covered by the warranty, such as accident, misuse, or weather damage.

How to Obtain Warranty Service

Contact information and hours for obtaining warranty service and support.

Warranty Restrictions

Details on warranty transferability, geographical limitations, and retailer purchase requirements.

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