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CARBOTEK Nitro ND-20-01-01 - User Manual

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Doc Version: 1.3 / Date: 29.04.2021
Nitro Dispenser
Operation Manual
Model: ND-20-01-01 / ND-20-02-01
Carbotek Systems GmbH, Germany
Doc Version: 1.3 / Date: 29.04.2021

Questions and Answers

Summary

Safety Instructions

Setup and Commissioning

Guidelines for placing the unit, ensuring air circulation, and operator safety measures.

Operations

Rules for safe operation, child safety, cleaning, and handling of refrigerant.

Spare Parts

Specifies that only identical and original assemblies or parts may be used for replacement.

Transport and Storage

Instructions for reporting damages and storing the device in a dry environment between 0 to 60°C.

Electrical Connections

Conditions for electrical work: system off, no current, and professional installation of protection devices.

Service

Refers to the technical service manual for service and repair jobs.

Intended Usage

Defines the dispenser's intended use for nitrogenated beverages indoors and unsuitable applications.

Before Starting

Dispenser Functionality

Describes the dispenser's functions: liquid suction, cooling, compressed air injection, blending, and temperature control.

Dimension

Provides detailed dimensions for the 1-tap and 2-tap dispenser models.

Technical Data and Properties

Details technical specifications including power, refrigerant, connections, accessories, and features for 1-tap and 2-tap models.

Filtration

Ensures coffee is filtered to at least 100 µm and warns about pump damage from inadequate filtration.

Commissioning

Scope of Supply

Lists the components included in the delivery for both 1-tap and 2-tap Nitro Dispensers.

Setup and Start

Step-by-step guide for initial setup, including drip tray preparation, hose connection, and tap preparation.

Adjustments

Explains how to adjust the Nitro On/Off toggle switch and the target dispense temperature.

Target Dispense Temperature Adjustment

Details how to adjust the target dispense temperature using the thermostat knob and its effects.

Decommissioning

Hygiene, Cleaning, Maintenance

Product Shelf Life After Connection

Discusses factors affecting product shelf life and provides recommendations for coffee from bag-in-box or containers.

Break Times

Guidelines for managing dispense break times to maintain coffee quality, including cooling and flushing procedures.

Chemical Cleaning

Procedure for weekly chemical cleaning using DESANA MAX CL, including rinsing and pressure release steps.

Preventive Maintenance

Describes preventive maintenance tasks: rinsing vacuum valve every 4 weeks and dust removal from condenser grid every 6 months.

Dispenser Extensions

Tap Extension

Information on tap tower extensions for operating the dispenser underneath the counter.

Mix-Box Module

Details the Mix-Box module for blending coffee concentrate and water, and its supply chain integration.

Packaging and Shipping

Troubleshooting

Foam Issues

Troubleshooting causes and solutions for foam issues, including filter clogging, flowrate, and air leaks.

Cooling Problems

Troubleshooting steps for insufficient cooling, checking power, thermostat settings, and cooling capacity.

Flowrate Variations

Solutions for incorrect flowrates, focusing on the jet-nozzle disc and tap nozzle components.

Dispensing Failures

Troubleshooting causes and solutions when the dispenser fails to dispense coffee, including filter, nozzle, and power issues.

Disposal

Warranty

CE Declaration of Conformity

Contact Data

Cleaning Protocol

Overview

The Carbotek Nitro Dispenser is a ready-to-use device designed for tapping nitrogenated and cooled beverages, particularly cold-brew coffee. It is intended for indoor use in various settings, including small shops, convenience stores, kiosks, bars, restaurants, staff kitchen areas, offices, hotels, motels, and private households. The device is specifically approved for this application and is not suitable for cooling hot liquids, unfiltered liquids, chemicals, or similar substances.

Function Description:

The Nitro Dispenser integrates several functions into one unit:

  • Liquid Suction: It suctions filtered liquids (e.g., cold-brew coffee) from either an unpressurized or pressurized container, including bag-in-box systems.
  • Liquid Cooling: The liquid is cooled within the dispenser's cooling block.
  • Nitrogenation: Filtered compressed air is injected into the liquid. The atmospheric nitrogen (78%) in the air creates the cascading nitro effect. A built-in compressor is used for this purpose; there is no embedded nitrogen generator.
  • Blending: The liquid and gas are blended in the jet-nozzle spout of the tap.
  • Dispensing: It dispenses nitrogenated beverages in the typical Guinness style.
  • Toggle Switch: A toggle switch allows the operator to switch between nitrogenated and non-nitrogenated drinks.
  • Temperature Control: The device features outlet temperature control.

Important Technical Specifications:

The dispenser is available in 1-tap (Model: ND-20-01-01) and 2-tap (Model: ND-20-02-01) versions, with identical outside dimensions.

  • Dimensions (H x W x D): 53.0 x 19.5 x 55.0 cm (including tap handle).
    • Body depth (A): 40.5 cm
    • Drip tray (B): 14.5 cm
    • Tap (C): 10.5 cm
    • Total depth (A+B): 55.0 cm
    • Body height (D): 37.5 cm
    • Handle height (E): 4.5 cm
    • Drip tray (F1): 1.5 cm
    • Max glass height (F2): 20.5 cm
    • Above tap (F3): 5.0 cm
    • Tap with handle (F4): 20.5 cm
    • Total height (D-F3+F4): 53.0 cm
    • Width (G): 17.5 cm
  • Beverages: Cold-Brew-Coffee, Tea, Coffee-Cocktails.
  • Electrical Specifications:
    • Power supply: 220 - 240 V~ / 50 Hz
    • Wattage / amperage: 408 W / 1.7 A
    • Electrical connection: C14 socket (power cable not included in standard scope of delivery).
  • Refrigerant: R290, 47g (Propane, an extremely flammable gas).
  • Cooler Type: Dry.
  • Climatic Class: N.
  • Liquid Volume Inside Dispenser:
    • 1-tap: 1 x 370 ml
    • 2-tap: 2 x 300 ml
  • Cooling Effect (non-stop dispense):
    • 1-tap: Δ 7.5°C (at 0.6 l/min)
    • 2-tap: Δ 7.0°C (at 0.6 l/min)
    • Continuous dispensing is possible until an ambient temperature of 30°C. Between 30°C and 35°C, non-stop dispensing is possible for up to 30 minutes, after which a 15-minute recovery break is needed.
  • Temperature Setup: Adjustable from 5.0–6.0°C (at level 7 on the front scale) for standard beverages. For alcoholic drinks like Espresso Martini, it can be adjusted to lower temperatures, e.g., -1°C at level 7.
  • Nitrogen Source: Filtered compressed air (78% nitrogen).
  • Jet Nozzle: Standard 2-hole disc (flowrate 0.6 l/min). An optional 5-hole disc (flowrate 1.2 l/min) is available.
  • Gas Amount Control: No, default factory setup.
  • Particle Air-Filter: Yes.
  • Noise Emission Level: <= 64 dB.
  • Warranty: 2 years.

Usage Features:

  • Setup: The unit should be placed upright on a horizontal, level, dry, and clean surface. A free distance of 5 cm is required around lateral openings, behind, and above the dispenser for air circulation. The front with the tap outlet must remain open.
  • Temperature Adjustment: The target dispense temperature is adjusted via a thermostat knob on the front panel, ranging from 17°C (position 0) to 5°C (+/-1°C) (position 7). Turning clockwise makes it colder. For coffee-spirit blends, the range is -1°C to 11°C. During cleaning, the unit must be set to level 4 or lower to prevent freezing.
  • Nitro On/Off Toggle-Switch: This switch allows the user to select between nitrogenated (switch UP) and non-nitrogenated (switch DOWN) dispensing. When switching from NITRO-ON to NITRO-OFF, approximately 50 ml of coffee needs to be dispensed in small batches to flush out residual nitro gas.
  • Filtration: The coffee must be filtered with a fineness of at least 100 µm (100 micron). A filter adapter with a 100 µm particle filter is installed in the coffee intake line to prevent clogging and damage to the internal pump.
  • Dispenser Extensions:
    • Tap Extension: Allows the dispenser to be operated undercounter with dispensing via a tower, freeing up counter space. Various 1 or 2 tap tower designs (rod or clamp-to-bar fixation, black or silver) are available.
    • Mix-Box Module: An add-on module for 1-tap dispensers, placed below the unit. It functions as a postmix device, blending coffee concentrate and water. The mixing ratio is steplessly adjustable from 1:1 to 50:1. Water supply can be pressurized from the net or unpressurized from a canister.

Maintenance Features:

  • Product Shelf Life: The shelf life of the product after connection depends on factors like product shelf life before connection, connection spout system, ambient/cooled environment, tapping frequency, and cleaning frequency.
    • Bag-In-Box Coffee: With flash-pasteurized, aseptically packed cold-brew coffee in a bag-in-box and a minimum daily tapping frequency of 1.0 L, a shelf life of 1 week is achievable. Weekly chemical cleaning without intermediate rinsing is recommended.
    • Container Coffee: If coffee is prepared on-site and stored in a vessel with air contact at ambient temperature, it should not be used for more than two days. Flushing with water every second day and weekly chemical cleaning is recommended. Placing the container in a mini-fridge can extend shelf life by 1-2 days.
  • Break Times:
    • Keep cooling on "max cold" during dispense breaks.
    • If breaks exceed 2 days, disconnect coffee and flush with fresh water before restarting.
    • Do not wait longer than 3 days to remove product and flush, to prevent microbial growth and clogging.
    • For breaks longer than 4 days, follow the "Decommissioning" steps.
    • Always check coffee quality with a small sip after a break.
  • Chemical Cleaning: Recommended every 7 days using "DESANA MAX CL" cleaning powder for reliable biofilm removal. A cleaning protocol should be maintained.
    • Rinsing with Water: Fill canister(s) halfway with water (2.5 L), shake, connect to dispenser, and open taps until water comes out.
    • Air Compressor Off/Pressure Release: Switch off the "PRESSURE" button and open taps to release system pressure.
    • Check Filters and Nozzles:
      • Take out and flush the intake filter.
      • Unscrew and check the jet-nozzle upper part (strainer) and bottom part (disc holes) for particles, then flush.
      • Unscrew and check the tap valve(s) for particles, then flush.
    • Prepare Cleaning Solution: Mix 4.5 L warm water with 1 pack of DESANA MAX CL powder. Connect canister(s) to the dispenser and flush until the canister is half empty. Wait 10 minutes, then flush the rest.
    • Final Rinse: Fill canister(s) halfway with water (2.5 L), shake, and keep taps open until only air comes out of the nozzle.
  • Preventive Maintenance:
    • Vacuum Valve Rinse: Every 4 weeks, take out and rinse the silicone vacuum valve at the canister lid with warm water to remove coffee or beverage residuals that could cause clogging.
    • Dust Removal: Every 6 months, blow away dust from the condenser grid at the backside with compressed air.
  • Decommissioning:
    • Perform chemical cleaning if storing for a long time.
    • Flush with clean water.
    • Let the dispenser suck in air to empty the internal liquid buffer (approx. 400ml). Do not disconnect the intake line, as the check valve prevents air suction.
    • Disconnect the intake line and remove the power plug.
    • Pull the tap handle to release internal pressure.
    • Unscrew the nozzle and store it in the accessory box to allow it to dry.
    • Store the dispenser in a dry environment between 0°C and 60°C, protected from rain and dust.

CARBOTEK Nitro ND-20-01-01 Specifications

General IconGeneral
BrandCARBOTEK
ModelNitro ND-20-01-01
CategoryDispenser
LanguageEnglish

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