Carefree of Colorado Service Manual FREESTYLE EVOLUTION
070036-301Prelim 9
14. If the LED cable is routed on the replacement arm: Attach a piece of wire channel to the top of each
section of the arm using double sided tape. If using new channel, cut each piece slightly shorter than
the arm extrusion.
15. Firmly hold the new arm closed, remove the shipping ties or wrap. Allow the arm to partially open
approximately 6"-8" and temporarily tie the arm in that position.
16. Lift the arm up and slide the arm and lead rail connector into the lead rail to the mark made previously.
17. Tighten the securing screw. Torque to 50-60 in-lbs.
18. While firmly holding the arm, remove the temporary ties and allow the arm to extend.
19. Position the case knuckle and secure to the knuckle housing using the M10 x75mm bolts and washers
that was removed previously. Torque screws to 50 ft-lbs.
20. For the idler side arms, attach the lead rail endplate then go to step 22.
21. For the motor side arms:
21.1. Attach the extend limit switch assembly to the case knuckle.
NOTE: It may be necessary to adjust the extend limit switch after installation. Refer to page 3.
21.2. At the lead rail, slide the sensor mounting bracket into the lead rail. Attach the motion sensor to
the bracket. Attaching the sensor to the bracket will secure the bracket in the lead rail.
21.3. Attach the lead rail endplate. Torque screws to 25-30 in-lbs.
21.4. Route the LED cable through the wire channel. At the arm joints, arch the cable slightly to avoid
binding. Do not twist the cable.
Tip: Use a small tool, such as a flat bladed screwdriver to gently spread open the channel then
insert the cable. Do this for the entire length of the channel until the cable is fully inserted.
21.5. Route the LED lead wires in the endplate and into the lead rail and attach the connectors. The wires
and connectors should be tucked into the channel of the lead rail.
22. After replacing the arm, it will be necessary to adjust the pitch to align the lead rail and case. See page 2.
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