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CareFusion LTV 1200 - Service Manual

CareFusion LTV 1200
352 pages
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LTV
®
1200, 1150,
and 1100 Ventilator
Service Manual
P/N 18603-001 Rev. J

Table of Contents

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Summary

Chapter 1 - INTRODUCTION

Getting Assistance

Provides contact information for help with LTV ventilators.

Operator’s Safety Information

Details warnings, cautions, and notes for safe ventilator operation.

Warnings

Lists critical safety warnings for service personnel and equipment use.

Cautions

Highlights important safety precautions to prevent equipment damage or hazards.

Symbols

Explains common symbols used in the manual for compliance and identification.

Chapter 2 - VENTILATOR CHECKOUT TESTS

Alarm Test

Verifies the proper functioning of the audible alarm system.

Display Test

Checks all ventilator displays and LEDs for correct illumination.

Control Test

Verifies the functionality of ventilator buttons and the Set Value knob.

Leak Test

Tests the patient circuit for any leaks to ensure proper ventilation.

Vent Inop Alarm Test

Confirms the Vent Inop alarm and LED functionality.

Exit

Procedure to exit the VENT CHECK menu and return to normal operation.

Chapter 3 - REAL-TIME TRANSDUCER DATA

Chapter 4 - CLEANING, DISINFECTING AND STERILIZING

Cleaning the Ventilator

Outlines procedures for cleaning external surfaces of the ventilator.

Cleaning or replacing the Fan Filter

Details steps for cleaning or replacing the ventilator's fan filter.

Cleaning or replacing the Inlet Filter

Provides instructions for cleaning or replacing the ventilator's inlet filter.

Cleaning or Replacing the O2 Inlet Filter (LTV 1200 Only)

Specific instructions for cleaning or replacing the O2 inlet filter on LTV® 1200 models.

Cleaning the Reusable Exhalation Valve and Patient Circuit

Procedures for cleaning reusable exhalation valve assemblies and patient circuits.

Chapter 5 - PREVENTATIVE MAINTENANCE

Recommended Maintenance Schedule

Provides a schedule for routine preventative maintenance based on service hours.

Before Initial Use

Steps to perform before the ventilator is used for the first time.

Storage Maintenance

Guidelines for maintaining the ventilator battery during storage.

Daily Maintenance

Routine checks to be performed daily on the ventilator.

Monthly Maintenance

Monthly checks and tests for ventilator operation and maintenance.

10,000 Hour; 2 Year Maintenance

Major maintenance tasks required at 10,000 hours or 2 years of service.

30,000 Hour Maintenance; 6 Year Maintenance

Comprehensive maintenance tasks required at 30,000 hours or 6 years of service.

Chapter 6 - MAINTENANCE & CALIBRATION

Operating Theory

Explains the electromechanical pneumatic system and major components.

Vent Maintenance

Details procedures for accessing and using the ventilator maintenance menu.

Calibration

Procedures for calibrating pressure transducers and flow valve motor speed.

Solenoid

Menu for testing the operation of ventilator solenoids.

Step Test

Test to exercise the flow valve stepper motor synchronization.

Watchdog Test

Verifies essential software parts are running correctly.

Configuration

Used to set operational parameters and model selection for LTV® ventilators.

Chapter 7 - TROUBLESHOOTING

Displays and Buttons

Addresses issues related to control and window displays and setting controls.

Ventilator Performance

Covers problems with pressure, volume, PEEP, accuracy, sensitivity, and triggering.

Advanced Vte Diagnostic Procedures

Advanced procedures for troubleshooting Vte issues and transducer accuracy.

Advanced FiO2 Diagnostic Procedures

Advanced procedures for troubleshooting O2% concentration issues.

Power and Battery Operation

Discusses problems with ventilator power-up and battery operation.

Alarms

Information on addressing common ventilator alarms and their causes.

Checkout Test Failures

Troubleshooting steps for failures detected during VENT CHECK and VENT MTNCE tests.

Test Lung Operation

Addresses problems encountered when operating the ventilator with a test lung.

Chapter 8 - COMPONENT REMOVAL AND REPLACEMENT

Tools

Lists tools required for component removal and replacement procedures.

Boots, Protective

Instructions for removing, replacing, or installing protective boots on ventilators.

LTM;LTV mounting assembly installation and removal

Procedures for installing and removing LTM/LTV mounting assemblies for monitors.

Back Panel

Detailed instructions for removing and reinstalling the ventilator's back panel.

Internal Flexible Tubing

Overview and tables for internal flexible tubing configuration and routing.

Solenoid Manifold Assembly

Procedures for replacing the solenoid manifold assembly.

Motor Board Assembly

Instructions for replacing the motor board PCBA.

O2 Blender Assembly; O2 Block

Procedures for replacing the O2 blender assembly or O2 block.

Power Board Assembly

Instructions for replacing the power board PCBA and related hardware.

Front Panel

Procedures for removing and installing the front panel assembly.

Internal Battery Pack

Steps for removing and replacing the internal battery pack.

Analog Board Assembly

Procedures for replacing the analog PCBA.

Chapter 9 - FINAL CHECKOUT TEST

Checkout Test Selection

Matrix indicating required checkout tests based on replaced parts.

General Checkout

Step-by-step guide for performing a general checkout of the ventilator.

Power Checkout

Tests to verify the ventilator's power and battery system functionality.

Performance Checkout

Tests to verify ventilator performance against specified parameters.

12 Hour Burn-in

Procedure for performing a 12-hour operational test of the ventilator.

Appendix A - VENTILATOR SPECIFICATIONS

Modes and Breath Types

Lists available ventilation modes and breath types.

Variable Controls

Details the range and tolerance for adjustable ventilator controls.

Alarms

Lists variable alarms, their controls, ranges, and tolerances.

Mechanical Controls

Specifications for mechanical controls like Over Pressure Relief and Sub-Ambient Relief.

Monitors

Specifications for various monitored parameters like Tidal Volume and Peak Flow.

Packaging

Information on ventilator size and weight with and without protective boots.

Sound Level

Specifies the maximum allowable sound level.

Storage and Operating Conditions

Details temperature and humidity requirements for storage and operation.

Inlet Air Filtration

Information on the ventilator's removable and cleanable air filter.

Appendix E - REFERENCE INFORMATION

Conversion Factors

Table of conversion factors for pressure, flow, and volume units.

Extended Features Map

Diagram illustrating navigation through the ventilator's extended features menus.

External Accessories Screw Location, Type and Length

Guide for selecting correct screws for external accessory installation.

Parts, Replacement

Comprehensive list of replacement parts and their part numbers.

Settings, Dip Switch

Factory default settings for the ventilator's DIP switches.

Settings, Front Panel Controls and Extended Features

Lists factory default settings for front panel controls and extended features.

Tools, Required

Lists general and unique tools needed for servicing and calibration.

Transducer Calibration, Acceptable A;D Counts

Provides acceptable A/D counts for various transducer calibrations.

Torque Values

Table of torque values for assembly and disassembly procedures.

Appendix F - INDEX

Appendix D - EVENT TRACE

To view the events

Instructions on how to access and navigate the ventilator's event trace log.

Event Codes by Code #

A list of event codes, their names, events, and associated alarms.

Event Trace Data Definitions

Explains the meaning and format of data recorded in the event trace.

Summary

Chapter 1 - INTRODUCTION

Getting Assistance

Provides contact information for help with LTV ventilators.

Operator’s Safety Information

Details warnings, cautions, and notes for safe ventilator operation.

Warnings

Lists critical safety warnings for service personnel and equipment use.

Cautions

Highlights important safety precautions to prevent equipment damage or hazards.

Symbols

Explains common symbols used in the manual for compliance and identification.

Chapter 2 - VENTILATOR CHECKOUT TESTS

Alarm Test

Verifies the proper functioning of the audible alarm system.

Display Test

Checks all ventilator displays and LEDs for correct illumination.

Control Test

Verifies the functionality of ventilator buttons and the Set Value knob.

Leak Test

Tests the patient circuit for any leaks to ensure proper ventilation.

Vent Inop Alarm Test

Confirms the Vent Inop alarm and LED functionality.

Exit

Procedure to exit the VENT CHECK menu and return to normal operation.

Chapter 3 - REAL-TIME TRANSDUCER DATA

Chapter 4 - CLEANING, DISINFECTING AND STERILIZING

Cleaning the Ventilator

Outlines procedures for cleaning external surfaces of the ventilator.

Cleaning or replacing the Fan Filter

Details steps for cleaning or replacing the ventilator's fan filter.

Cleaning or replacing the Inlet Filter

Provides instructions for cleaning or replacing the ventilator's inlet filter.

Cleaning or Replacing the O2 Inlet Filter (LTV 1200 Only)

Specific instructions for cleaning or replacing the O2 inlet filter on LTV® 1200 models.

Cleaning the Reusable Exhalation Valve and Patient Circuit

Procedures for cleaning reusable exhalation valve assemblies and patient circuits.

Chapter 5 - PREVENTATIVE MAINTENANCE

Recommended Maintenance Schedule

Provides a schedule for routine preventative maintenance based on service hours.

Before Initial Use

Steps to perform before the ventilator is used for the first time.

Storage Maintenance

Guidelines for maintaining the ventilator battery during storage.

Daily Maintenance

Routine checks to be performed daily on the ventilator.

Monthly Maintenance

Monthly checks and tests for ventilator operation and maintenance.

10,000 Hour; 2 Year Maintenance

Major maintenance tasks required at 10,000 hours or 2 years of service.

30,000 Hour Maintenance; 6 Year Maintenance

Comprehensive maintenance tasks required at 30,000 hours or 6 years of service.

Chapter 6 - MAINTENANCE & CALIBRATION

Operating Theory

Explains the electromechanical pneumatic system and major components.

Vent Maintenance

Details procedures for accessing and using the ventilator maintenance menu.

Calibration

Procedures for calibrating pressure transducers and flow valve motor speed.

Solenoid

Menu for testing the operation of ventilator solenoids.

Step Test

Test to exercise the flow valve stepper motor synchronization.

Watchdog Test

Verifies essential software parts are running correctly.

Configuration

Used to set operational parameters and model selection for LTV® ventilators.

Chapter 7 - TROUBLESHOOTING

Displays and Buttons

Addresses issues related to control and window displays and setting controls.

Ventilator Performance

Covers problems with pressure, volume, PEEP, accuracy, sensitivity, and triggering.

Advanced Vte Diagnostic Procedures

Advanced procedures for troubleshooting Vte issues and transducer accuracy.

Advanced FiO2 Diagnostic Procedures

Advanced procedures for troubleshooting O2% concentration issues.

Power and Battery Operation

Discusses problems with ventilator power-up and battery operation.

Alarms

Information on addressing common ventilator alarms and their causes.

Checkout Test Failures

Troubleshooting steps for failures detected during VENT CHECK and VENT MTNCE tests.

Test Lung Operation

Addresses problems encountered when operating the ventilator with a test lung.

Chapter 8 - COMPONENT REMOVAL AND REPLACEMENT

Tools

Lists tools required for component removal and replacement procedures.

Boots, Protective

Instructions for removing, replacing, or installing protective boots on ventilators.

LTM;LTV mounting assembly installation and removal

Procedures for installing and removing LTM/LTV mounting assemblies for monitors.

Back Panel

Detailed instructions for removing and reinstalling the ventilator's back panel.

Internal Flexible Tubing

Overview and tables for internal flexible tubing configuration and routing.

Solenoid Manifold Assembly

Procedures for replacing the solenoid manifold assembly.

Motor Board Assembly

Instructions for replacing the motor board PCBA.

O2 Blender Assembly; O2 Block

Procedures for replacing the O2 blender assembly or O2 block.

Power Board Assembly

Instructions for replacing the power board PCBA and related hardware.

Front Panel

Procedures for removing and installing the front panel assembly.

Internal Battery Pack

Steps for removing and replacing the internal battery pack.

Analog Board Assembly

Procedures for replacing the analog PCBA.

Chapter 9 - FINAL CHECKOUT TEST

Checkout Test Selection

Matrix indicating required checkout tests based on replaced parts.

General Checkout

Step-by-step guide for performing a general checkout of the ventilator.

Power Checkout

Tests to verify the ventilator's power and battery system functionality.

Performance Checkout

Tests to verify ventilator performance against specified parameters.

12 Hour Burn-in

Procedure for performing a 12-hour operational test of the ventilator.

Appendix A - VENTILATOR SPECIFICATIONS

Modes and Breath Types

Lists available ventilation modes and breath types.

Variable Controls

Details the range and tolerance for adjustable ventilator controls.

Alarms

Lists variable alarms, their controls, ranges, and tolerances.

Mechanical Controls

Specifications for mechanical controls like Over Pressure Relief and Sub-Ambient Relief.

Monitors

Specifications for various monitored parameters like Tidal Volume and Peak Flow.

Packaging

Information on ventilator size and weight with and without protective boots.

Sound Level

Specifies the maximum allowable sound level.

Storage and Operating Conditions

Details temperature and humidity requirements for storage and operation.

Inlet Air Filtration

Information on the ventilator's removable and cleanable air filter.

Appendix E - REFERENCE INFORMATION

Conversion Factors

Table of conversion factors for pressure, flow, and volume units.

Extended Features Map

Diagram illustrating navigation through the ventilator's extended features menus.

External Accessories Screw Location, Type and Length

Guide for selecting correct screws for external accessory installation.

Parts, Replacement

Comprehensive list of replacement parts and their part numbers.

Settings, Dip Switch

Factory default settings for the ventilator's DIP switches.

Settings, Front Panel Controls and Extended Features

Lists factory default settings for front panel controls and extended features.

Tools, Required

Lists general and unique tools needed for servicing and calibration.

Transducer Calibration, Acceptable A;D Counts

Provides acceptable A/D counts for various transducer calibrations.

Torque Values

Table of torque values for assembly and disassembly procedures.

Appendix F - INDEX

Appendix D - EVENT TRACE

To view the events

Instructions on how to access and navigate the ventilator's event trace log.

Event Codes by Code #

A list of event codes, their names, events, and associated alarms.

Event Trace Data Definitions

Explains the meaning and format of data recorded in the event trace.

CareFusion LTV 1200 Specifications

General IconGeneral
PEEP0 to 20 cm H2O
TypeVentilator
Power SupplyAC: 100 to 240 VAC, 50/60 Hz; DC: 12 VDC
Modes of VentilationCPAP
Tidal Volume Range50 to 2000 mL
Respiratory Rate1-80 breaths per minute
FiO2 Range21 to 100%
Pressure Support0 to 30 cmH2O
Inspiratory Time0.2 to 3.0 seconds
Flow RateUp to 120 LPM
Gas SupplyOxygen
AlarmsApnea, Low battery

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