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Carel PB00 S Series - User Manual

Carel PB00 S Series
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40
28.2
45
167
36
153.5
dima di foratura
drilling template
138.5 x 29mm
+0500019EN - rel. 3.4 del 07.02.2018
PB00**S* - powercompact small Models PB00(S, Y, F, C)(0,6)S(N,R,C,B,A,M,L,T)(0,1,2,3,4,5,A,B,C,D,E,F)0
Option codes
CODE DESCRIPTION
IRTRRES000 small remote control
IROPZ48500 RS485 serial inteface
IROPZ485S0 RS485 serial board interface with automatic recognition of the polarity +/-
IROPZDSP00 remote display interface
PST00VR100 remote repeater display
IR00RG0000 remote repeater display ir33 range green display
IR00RR0000 remote repeater display ir33 range red display
PSTCON01B0 repeater display connection cables 1,5 m
PSTCON03B0 repeater display connection cables 3 m
PSTCON05B0 repeater display connection cables 5 m
PSOPZKEY00 parameter programming key with extended memory and 12 V batteries included
PSOPZKEYA0 parameter programming key with 230 Vac power supply
IROPZKEY00 parameter programming key with 12 V battery included
IROPZKEYA0 parameter programming key with extended memory and external 230 Vac power supply
VPMSTDKY*0 key programming kit
Tab. 1
Display
powercompact uses a built-in display terminal with three LED digits and icon, to display the opera-
ting status. An additional display can be connected to the powercompact controller, via a suitable
interface for example to display the reading of a third probe.
Signals on the display
Icon Function
Normal operation
Start up
ON OFF blink
COMPRESS. compressor ON compressor OFF compressor request
FAN fan ON fan OFF fan request
DEFROST defrost ON defrost OFF defrost request
AUX
auxiliary output AUX
active
auxiliary output
AUX not active
anti-sweat heater
function active
ALARM
delayed external alarm
(before the expiry of
the time ‘A7’)
no alarm present
alarms in normal
operation (e.g. high/
low temperature) or
alarm from external
digital input, imme
-
diate or delayed
CLOCK
if at least 1 timed
defrost has been set
no timed defrost is clock alarm present
ON if real-
time clock
present
LIGHT
auxiliary output LIGHT
active
auxiliary output
LIGHT not active
anti-sweat heater
function active
SERVICE no malfunction
malfunction (e.g.
EEPROM error or
probe fault)
HACCP
HACCP function
enabled
HACCP function not
enabled
HACCP alarm (HA
and/or HF)
CONTINUOUS
CYCLE
CONTINUOUS CYCLE
enabled
CONTINUOUS
CYCLE not enabled
CONTINUOUS CYCLE
request
Tab. 2
The blinking status indicates a request for activation that cannot be implemented until the end of the
corresponding delay times.
Buttons on the keypad
Icon Button
Normal operation
Start-up
Request
automatic
assignment
Pressing the button
alone other
Pressing together with buttons address
HACCP
enters the menu to
display and delete the
HACCP alarms
ON/OFF
if pressed for more
than 5 s, switches the
unit on/off
PRG/
MUTE
if pressed for more
than 5 s, accesses the
menu for setting type
“F” (frequent) para
-
meters in the event
of alarm: silences the
audible alarm (buzzer)
and disables the alarm
relay
SET: if pressed for more than 5 s together
with the SET button accesses the menu
for setting the type “C” (configuration) or
downloading the parameters
UP/CC: if pressed for more than 5 s toge
-
ther with the UP/CC button, resets any
active alarms with manual reset
if pressed
for more
than 5 s at
start-up,
enables the
procedure
for setting
the default
values
if pressed for
more than 1
s, enters the
automatic
serial address
assignment
procedure
UP/CC
if pressed for more
than 5 s, enables/
disables continuous
cycle operation
SET: if pressed for more than 5 s together
with the SET button, starts the procedure
for printing the reports (function available,
with management to be implemented)
PRG/MUTE: if pressed for more than 5 s to
-
gether with the PRG/MUTE button, resets
any active alarms with manual reset
LUCE
if pressed for more
than 1 s, enables/disa-
bles auxiliary AUX2
AUX
if pressed for more
than 1 s, enables/disa-
bles auxiliary AUX1
DOWN/
DEF
if pressed for more
than 5 s, enables/
disables a manual
defrost
SET
if pressed for more
than 1 s, displays and/
or sets the set point
PRG/MUTE: if pressed for more than 5
s together with the PRG/MUTE button
accesses the menu for setting the type
“C” (configuration) or downloading the
parameters
UP/CC: if pressed for more than 5 s
together with the UP/CC button, starts
the procedure for printing the reports
(function available, with management to
be implemented)
Tab. 3
Setting the set point (desired temperature value)
To display or set the set point, proceed as follows:
1. press the “set” button for more than 1 second to display the set point;
2. increase or decrease the value of the set point, using the
and buttons respectively, until
reaching the desired value;
3. press the “set” button again to confirm the new value.
Alarms with manual reset
The alarms with manual reset can be reset by pressing the and buttons together for more
than 5 s.
Manual defrost
As well as the automatic defrost function, a manual defrost can be enabled, if the temperature
conditions allow, by pressing
for 5 seconds.
ON/OFF button
Pressing this button for 5 s switches the unit on/off. When the controller is turned off, it actually goes
into standby, and therefore, when carrying out maintenance on the device, it must be disconnected
from the power supply.
HACCP function
powercompact is compliant with the HACCP standards in force since it allows the monitoring of the
temperature of the stored food. “HA alarm = exceeded maximum threshold: up to three HA events
are saved (HA, HA1, HA2) respectively from the more recent (HA) to the oldest (HA2) and a HAn signal
that displays the number of occurred HA events. “HF” alarm = power failure lasting over a minute
and exceeded AH maximum threshold: up to three HF events are saved (HF, HF1, HF2) respectively
from the more recent (HF) to the oldest (HF2) and a HFn signal that displays the number of occurred
HF events. HA/HF alarm setting: AH parameter (high temperature threshold); Ad and Htd (Ad+Htd
= HACCP alarm activation delay). Display of the details: access to HA or HF parameters pressing the
“HACCP” button and use
or . buttons to glance over. HACCP alarm erasing: press the “HACCP”
button for more than 5 s, the message ‘res indicates that the alarm have been deleted.To cancel the
saved alarms press the “HACCP” and
buttons for more than 5 s.
Continuous cycle
Pressing the button for more than 5 seconds enables the continuous cycle function. During
operation in continuous cycle, the compressor continues to operate for the time cc’ and it stops
when reaches the cc time out or the minimum temperature envisaged (AL = minimum temperature
alarm threshold). Continuous cycle setting: cc parameter (continuous cycle duration): cc” = 0 never
active; c6” parameter (bypassing the alarm after the continuous cycle): it avoids or delays the low
temperature alarm after the continuous cycle.
Procedure for setting the default parameter values
To set the default parameter values on the controller, proceed as follows:
If “Hdn” = 0: 1: switch the instrument off; 2: switch the instrument back on, holding the
button until the message “Std” is shown on the display.
Note: the default values are only set for the visible parameters (C and F). For further details see table“Summary of
operating parameters”.
If “Hdn” < > 0: 1: switch the instrument off; 2: switch the instrument back on, holding the
button until the value 0 is shown on the display; 3: select the set of default parameters, between 0
and “Hdn”, using the
and buttons;
4. press the
button until the message “Std” is shown on the display
Automatic assignment of the serial address
This is a special procedure that, using an application installed on a PC, allows setting and managing
simply the addresses of all instruments (featuring this function) connected to the CAREL network.
The procedure is very simple:
1. Using the remote application. The “Network definition” procedure started; the application sends a
special message (‘<!ADR>’) across the CAREL network, containing the network address.
2. Pressing the
on an instrument connected to the network recognises the message sent by the
remote application, automatically sets the address to the desired value and sends a confirmation
message to the application, containing the unit code and firmware revision (message V’). When
the message sent by the remote application is recognised, the instrument shows the message
Add’ on the display for 5 seconds, followed by the value of the serial address assigned;
3. The application, on receiving the confirmation message from the units connected to the network,
saves the information received in its database, increases the serial address and sends the message
‘<!ADR>’ again;
4. At this point, the procedure starting from point 2 can be repeated on another unit connected to
the network, until defining all the network addresses.
Note: once the address has been assigned to an instrument, the operation, for safety reasons, is disabled on the
same instrument for 1 minute, preventing a different address from being assigned to the instrument.
Accessing the conguration parameters (type C)
1. Press the and “set“ buttons at the same time for more than 5 seconds; the display will show the
number “00” (password prompt).
2. Press the
or button until displaying the number “22” (parameter access password)
3. Confirm by pressing the “set” button.
4. The display shows the code of the first modifiable “C parameter.
Accessing the conguration parameters (type F)
1. Hold the button for more than 5 s (if there are active alarms, first mute the buzzer), the display
will show the first modifiable “F” parameter.
Modifying the parameters
After having displayed the parameter, either type “C” or type “F”, proceed as follows:
1. Press the
or button to scroll the parameters, until reaching the parameter to be modified;
when scrolling, an icon appears on the display representing the category the parameter belongs
to.
2. Alternatively, press the
button to display a menu that is used to quickly access the category of
parameters to be modified.
3. Scroll the menu with the
and buttons; the display shows the codes of the various categori-
es of parameters (see the Summary of operating parameters), accompanied by the display of the
corresponding icon (if present).
4. Once having reached the desired category, press “set” to go directly to the first parameter in the
chosen category (if no parameter is visible, pressing the “set” button will have no effect).
5. At this stage, modify the parameters or return to the “Categories” menu, using the
button.
6. Press “set” to display the value associated with the parameter.
7. Increase or decrease the value using the
or buttons respectively.
8. Press “set” to temporarily save the new value and return to the display of the parameter.
9. Repeat the operations from point 1 or point 2.
10. If the parameter has sub-parameters, press “set” to display the first sub-parameter.
11. Press the
or button to display all the sub-parameters.
12. Press “ set to display the associated value.
13. Increase or decrease the value using the
or button respectively.
14. Press “set” to temporarily save the new value and return to the display of the sub-parameter code.
15. Press
to return to the display of the parent parameter.
Saving the new values assigned to the parameters
To definitively save the new values of the modified parameters, press the button for more than 5
seconds, thus exiting the parameter setting procedure.
All the modifications made to the parameters, temporarily saved in the RAM, can be cancelled and
“normal operation resumed by not pressing any button for 60 seconds, thus allowing the parameter
setting session to expire due to timeout. If the instrument is switched off before pressing the
button, all the modifications made to the parameters and temporarily saved will be lost.
Directly accessing the parameters by selecting the category
The configuration parameters can also be accessed, in addition to the mode described above, via the
category (see the icons and abbreviations in the table below), according to the list on the display with
the corresponding name and icon. To directly access the list of parameters grouped by category, press
the
button for at least 1 second, , and to modify the parameter press “set” ,
Category Parameters Message Icon
Probe parameters / ‘Pro’
Control parameters r ‘CtL
Compressor parameters c ‘CMP’
Defrost parameters d dEF’
Alarm parameters A ALM’
Fan parameters F ‘FAn’
Configuration parameters H configuration ‘CnF’
HACCP parameters H HACCP ‘HcP’
RTC parameters rtc ‘rtc’
Tab. 4
Probe conguration (/A2.../A5)
In the powercompact series, these parameters are used to configure the operating mode of the
probes:
0 = probe absent; 1 = product probe (used for display only); 2 = defrost probe; 3 = condenser probe;
4 = antifreeze probe.
Conguration of the digital inputs (A4, A5, A9)
In the powercompact series, this parameter and the model of controller used define the meaning of
the digital input:
0 = input not active;
1 = immediate external alarm, normally closed: open = alarm;
2 = delayed external alarm, normally closed;
3 =
enable defrost from external contact: open= disabled (an external contact can be connected to the
multifunction input to enable or disable the defrost);
4 = start defrost from external contact;
5 = door switch with stopping of compressor and fans: open = open door;
6 = remote ON/OFF: CLOSED=ON;
7 = curtain switch: close = lowered curtain;
8 = low pressure switch input for pump-down: open = low pressure;
9 = door switch with stopping of fans only: open = open door;
10 = direct/reverse cycle operation: open = direct;
11 = light sensor;
12 = AUX output enabling (if configured with H1 o H5 parameters): opening = enabling;
13 = door switch with compress. and fans OFF, with light not managed;
14 = door switch with fans OFF and light not managed.
Conguration of the relay outputs AUX1 (H1) and AUX2 (H5)
Establishes whether relays AUX1 and AUX2 (present only if envisaged by the model) are used as au-
xiliary outputs (e.g. demister fan or other ON/OFF actuator), an alarm output, a light output, a defrost
actuator for the auxiliary evaporator, pump-down valve control or output for the condenser fan.
0 = alarm output: normally energised; the relay is de-energised when an alarm occurs;
1 = alarm output: normally de-energised; the relay is energised when an alarm occurs;
2 = auxiliary output;
3 = light output;
4 = auxiliary evaporator defrost output;
5 = pump-down valve output;
6 = condenser fan output;
7 = delayed compressor output;
8 = auxiliary output with OFF shutdown;
9 = light output with OFF shutdown;
10 = disabled output;
11 = reverse output in dead zone control;
12 = second compressor step output;
13 = second compressor step output with rotation.
Warning: the mode H1/H5=0 is useful for signalling the alarm status even in case of power failure.
Note: in the models fitted with only one auxiliary output, to associate the button
to this output, set H1= 10
and H5= 3. It is necessary to associate the relay assigned to aux 1 to the auxiliary output 2. The operation can be
performed using the programming kit PSOPZPRG00 and the programming key PSOPZKEY00/A0.
max 2.5
NON ECCEDERE
NEL SERRAGGIO
DON’T TIGHTEN
TOO MUCH
1
2
3
tipo Pozidriv
Pozidriv type
1
2
powercompact small PB wide:
-10T60
-10T60
-10T60
-10T60
-10T60
-10T60
dima di foratura
drilling template
71x29mm
PST00VR100
81
28,5
36
41.7
35
183.4
39.4
40
28.2
45
165
AUX
153.5
dima di foratura
drilling template
da/from 138.5 x 29 a/to 150 x 31mm
powercompact small PB wide:
Fig. 1
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 2
powercompact small:
Dimensions (mm)
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
WARNING: separate as much as possible the probe and digital input signal
cables from the cables carrying inductive loads and power cables to avoid
possible electromagnetic disturbance. Never run power cables (including the
electrical panel wiring) and signal cables in the same conduits.
Wiring diagrams
PST00VR100: repeater display interface
Panel mounting
PST00VR100: repeater display interface
powercompact:
Panel mounting: by two lateral sliding plastic brackets.
Panel mounting:
by two countersunk
screws, max.
diameter 3.9 mm.
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Overview

This document describes the CAREL PCO00007N device, a programmable controller designed for various HVAC/R applications.

Function Description

The PCO00007N is a programmable controller that can be configured for a wide range of applications, including chillers, heat pumps, and air handling units. It features a display for user interaction and status monitoring, along with various inputs and outputs for connecting sensors, actuators, and other devices. The controller supports different communication protocols, allowing it to integrate into larger building management systems.

The device's core function is to execute a control logic defined by the user through programming. This logic processes inputs from sensors (e.g., temperature, pressure, humidity) and generates outputs to control actuators (e.g., compressors, fans, valves) to maintain desired environmental conditions or perform specific operational sequences.

The display provides real-time information about the device's status, measured values, and active alarms. Users can navigate through menus to view and modify parameters, acknowledge alarms, and perform manual operations.

The controller supports various types of inputs:

  • Analog inputs: For continuous measurements like temperature, pressure, and humidity. These can be configured for different sensor types (e.g., NTC, PT1000, 0-10V, 4-20mA).
  • Digital inputs: For on/off signals, such as alarm contacts, pressure switches, or flow switches. These can be configured as normally open (NO) or normally closed (NC) and can trigger specific actions or alarms.
  • Pulse inputs: For counting pulses from devices like flow meters.

The controller also provides various types of outputs:

  • Digital outputs (Relays): For controlling on/off devices like compressors, fans, and solenoid valves. These are typically rated for specific voltage and current levels.
  • Analog outputs: For controlling modulating devices like electronic expansion valves or variable speed drives. These typically provide 0-10V or 4-20mA signals.

The device includes a real-time clock (RTC) for scheduling operations and logging data with timestamps. It also features an alarm management system that can trigger visual and audible alerts, log alarm events, and activate specific outputs in response to abnormal conditions.

Communication capabilities include:

  • Serial ports: For connecting to other CAREL devices, building management systems (BMS), or remote monitoring platforms using protocols like Modbus or CAREL's proprietary protocols.
  • USB port: For local connection to a PC for programming, configuration, and data download.

The controller's programmability allows for flexible customization to meet specific application requirements, making it a versatile solution for various HVAC/R systems.

Important Technical Specifications

Power Supply:

  • Voltage: 24 Vac/dc (±15%)
  • Frequency: 50/60 Hz
  • Power Consumption: 15 VA max. (without outputs)

Inputs:

  • Analog Inputs:
    • Type: NTC, PT1000, 0-10V, 4-20mA (configurable)
    • Number: Up to 8 (depending on model and configuration)
    • Resolution: 10-bit
    • Accuracy: ±0.5% of full scale
  • Digital Inputs:
    • Type: Volt-free contact
    • Number: Up to 8 (depending on model and configuration)
    • Input voltage: 24 Vac/dc
  • Pulse Inputs:
    • Type: Volt-free contact
    • Number: 1 (shared with a digital input)
    • Max frequency: 10 Hz

Outputs:

  • Digital Outputs (Relays):
    • Type: SPDT (Single Pole Double Throw)
    • Number: Up to 8 (depending on model and configuration)
    • Contact Rating: 5A @ 250 Vac (resistive load)
    • Life Expectancy: 100,000 cycles (electrical), 10,000,000 cycles (mechanical)
  • Analog Outputs:
    • Type: 0-10V, 4-20mA (configurable)
    • Number: Up to 2 (depending on model and configuration)
    • Resolution: 10-bit
    • Load: 500 Ohm max (for 4-20mA), 10 kOhm min (for 0-10V)

Communication:

  • Serial Ports:
    • Type: RS485
    • Protocols: Modbus, CAREL proprietary
    • Number: 2 (configurable as master/slave)
  • USB Port:
    • Type: USB 2.0 (Mini-B)
    • Function: For programming and data download

Environmental Conditions:

  • Operating Temperature: -10 to 50 °C (14 to 122 °F)
  • Storage Temperature: -20 to 70 °C (-4 to 158 °F)
  • Operating Humidity: 10 to 90% RH (non-condensing)
  • Storage Humidity: 5 to 95% RH (non-condensing)

Mechanical:

  • Mounting: DIN rail or panel mount
  • Dimensions: (Specific dimensions vary by model, refer to diagrams)
  • Protection Rating: IP20 (front panel), IP00 (terminals)

Display:

  • Type: LCD with backlight
  • Resolution: 128x64 pixels
  • Characters: 4 lines x 20 characters (typical)

Real-Time Clock (RTC):

  • Accuracy: ±1 minute/month
  • Backup: Supercapacitor (for short power outages) or battery (for extended backup)

Certifications:

  • CE, UL (pending)

Usage Features

User Interface:

  • Display: The LCD display shows parameters, values, and alarm messages. The backlight ensures visibility in various lighting conditions.
  • Buttons: A set of push buttons allows users to navigate menus, modify parameters, acknowledge alarms, and perform manual operations. The buttons typically include:
    • UP/DOWN: For scrolling through menus and adjusting values.
    • ENTER: For confirming selections and entering menus.
    • ESC: For exiting menus and canceling operations.
    • SET: For accessing parameter modification mode.
    • AUX: For auxiliary functions or quick access to specific parameters.
    • ON/OFF: For turning the device or specific functions on/off.
    • ALARM: For viewing and acknowledging alarms.

Parameter Management:

  • Parameter Modification: Parameters can be modified directly from the device's display. Access to certain parameters may be protected by password levels to prevent unauthorized changes.
  • Parameter Groups: Parameters are often organized into logical groups (e.g., "Configuration," "Setpoints," "Alarms") to facilitate navigation.
  • Default Values: The device comes with factory default settings, which can be restored if needed.
  • Saving Parameters: Modified parameters are typically saved to non-volatile memory to ensure they persist after power cycles.

Alarm Management:

  • Alarm Display: Active alarms are shown on the display, often with a dedicated alarm icon or message.
  • Alarm Acknowledgment: Users can acknowledge alarms using the "ALARM" button. Acknowledging an alarm typically silences any audible alerts and changes the alarm status, but the alarm remains active until the underlying condition is resolved.
  • Alarm History: The device logs alarm events, including the time and date of occurrence and resolution. This history can be viewed from the display or downloaded via communication ports.
  • Alarm Outputs: Specific digital outputs can be configured to activate when an alarm occurs, for example, to trigger an external siren or send a signal to a BMS.

Scheduling:

  • Weekly Scheduler: The built-in real-time clock allows users to define weekly schedules for turning the device or specific functions on/off, or for changing setpoints at different times of the day or week.
  • Holiday Schedule: Some models may support holiday schedules to override the weekly schedule on specific dates.

Communication:

  • Remote Monitoring: The serial communication ports allow the device to be integrated into a building management system (BMS) for remote monitoring, control, and data logging.
  • Programming: The USB port allows connection to a PC for programming the controller using CAREL's development software (e.g., 1Tool). This enables users to create custom control logic, configure I/O, and download firmware updates.
  • Data Download: Historical data, alarm logs, and parameter configurations can be downloaded from the device via the communication ports for analysis and troubleshooting.

Diagnostic Features:

  • Input/Output Status: The display can show the real-time status of all inputs and outputs, which is useful for troubleshooting wiring and sensor issues.
  • Error Codes: The device may display specific error codes to indicate internal faults or operational problems.
  • Self-Diagnostics: The controller performs internal self-diagnostic checks to ensure proper operation of its hardware and software.

Maintenance Features

Firmware Updates:

  • USB Port: Firmware updates can be performed via the USB port using CAREL's programming tools. This allows for bug fixes, performance improvements, and the addition of new features without replacing the hardware.

Parameter Backup and Restore:

  • Configuration Files: The entire configuration (parameters, setpoints, schedules) can be saved as a file on a PC via the USB or serial port. This allows for easy backup and restoration of settings, which is useful for commissioning multiple devices or recovering from accidental parameter changes.
  • Parameter Cloning: For installations with multiple identical devices, the configuration can be cloned from one device to another, significantly reducing commissioning time.

Troubleshooting:

  • Alarm Log: The alarm log provides a historical record of events, which is invaluable for diagnosing intermittent problems or understanding the sequence of events leading to a fault.
  • I/O Monitoring: Real-time monitoring of input and output status helps in quickly identifying faulty sensors, actuators, or wiring issues.
  • Diagnostic LEDs: The device may include diagnostic LEDs to indicate power status, communication activity, or alarm conditions, providing quick visual feedback.

Hardware Maintenance:

  • Terminal Blocks: The device uses removable terminal blocks for wiring, simplifying installation and maintenance. This allows for easy disconnection of wiring without disturbing the controller itself.
  • Battery/Supercapacitor: The real-time clock (RTC) is typically backed up by a supercapacitor or a replaceable battery. Regular checks of the battery status (if applicable) and replacement when necessary ensure the RTC maintains accurate time during power outages.
  • Cleaning: The device should be kept clean and free from dust and debris to ensure proper ventilation and prevent overheating. Use a soft, dry cloth for cleaning.
  • Environmental Protection: Ensure the device is installed in an environment that complies with its specified operating conditions (temperature, humidity) to maximize its lifespan. Avoid exposure to direct sunlight, excessive vibration, or corrosive atmospheres.

Safety:

  • Electrical Safety: Always disconnect power before performing any wiring or maintenance operations. Follow local electrical codes and safety regulations.
  • Grounding: Ensure the device is properly grounded to prevent electrical shock and ensure stable operation.
  • Fuse Protection: The power supply input may be protected by an internal fuse. If the device fails to power on, check the fuse (if accessible and replaceable).

Disposal:

  • WEEE Directive: The device should be disposed of separately from normal household waste, in accordance with the European WEEE Directive (2012/19/EU) and local regulations. This ensures proper recycling and minimizes environmental impact.

Documentation:

  • User Manual: Refer to the comprehensive user manual for detailed instructions on installation, configuration, programming, and troubleshooting.
  • Technical Support: CAREL provides technical support and resources (e.g., FAQs, application notes) on its website for further assistance.

Carel PB00 S Series Specifications

General IconGeneral
BrandCarel
ModelPB00 S Series
CategoryControl Panel
LanguageEnglish

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