Carlin 60200FR - User Manual

Model 60200FR
Gas Burner
Primary Control
Installation and
Operating Instructions
For Use By Qualified Service Technicians Only
It is important that the installation of the oil burner,
piping and fittings, safety devices, controls, electrical
wiring and equipment be done in accordance with
national and/or local regulations of the authorities
having jurisdiction over such installation.
126 Bailey Rd North Haven, CT 06473
Ph 203-680-9401 Fx 203-680-9403
Tech Support 800-989-2275 carlincombustion.com
©
Copyright 2019 — Carlin Combustion Technology, Inc.
Carlin Combustion Technology, Inc.
• On-Board LCD Screen
• Fully Programmable Settings
• 32 Cycle Fault History
• Alarm Contacts
• Serviceman Reset Protection
• Blocked Vent Protection
• Provides Flame Signal in Microamps
• Low Voltage Terminals
Power input
(red/white wire) ................................ 120 VAC, 60 HZ, 9 VA
Limit circuit input
(black wire) .............................................. 120 VAC, 60 HZ
Motor load
(orange wire) .........10 FLA / 60 LRA (reduce by valve load)
Ignitor load
(blue wire) .................................... 120 VAC, 60 HZ, 500 VA
Valve load
(violet wire) .......................................... 120 VAC, 60 HZ, 2A
Auxiliary ..................................................... 120 VAC, 1 amp
Alarm contacts (dry contacts)....................24V, AC/DC, 2A
Operating temperature limits ..................+32°F to +140°F
Thermostat .....................................................24 VAC, 0.1A
Blocked Vent ................................................. 12 VDC, 2mA
CO .................................................................. 12 VDC, 2mA
Agencies .............................. UL recognized (US & Canada)

Summary

Model 60200 FR Gas Burner Primary Control

Installation and Operating Instructions

Describes the purpose and scope of the document.

Key Product Features

Lists the main capabilities and benefits of the control unit.

Electrical Specifications and Ratings

Details power, voltage, current, and temperature limits.

Safety Warnings and Hazard Definitions

Critical Safety Precautions

Essential warnings for installation, servicing, and operation.

Hazard Symbol Meanings

Explains the significance of DANGER, WARNING, and CAUTION indicators.

Installation and Mounting Instructions

Guidelines for proper physical installation of the control.

Wiring Diagrams for Gas Burner Systems

Commercial Gas Train 120 V Wiring

Wiring diagram for 120V commercial gas train setup.

EZGas Pro 24 V Wiring Diagram

Wiring diagram for the 24V EZGas Pro system.

EZGas 120 V Wiring Diagram

Wiring diagram for the 120V EZGas system.

Low Voltage Wiring and Settings Navigation

Blocked Vent;Spill Switch Operation

Explains the function and interaction of the spill switch.

Navigating Control Settings Menu

Step-by-step guide to accessing and modifying settings.

Configurable Settings and Menu Definitions

Available Settings Configuration Table

Details options like Pre-Purge, Trial for Ignition, and Recycles.

Setup Menu Terminology Explained

Provides definitions for each setting mode parameter.

Burner Operating Sequence and Status Display

Burner Operating Sequence Overview

Describes the chronological steps of the burner cycle.

Interpreting Status Icons

Explains the meaning of various icons on the control display.

Fault History and Operational Logging

Accessing and Reviewing Fault History

Guides on retrieving and understanding past fault events.

Total Run History and Cycle Data

Details on accessing cumulative operational data and cycle counts.

Service, Troubleshooting, and System Resets

Last Fault Display and Clearing Procedure

How to view and reset the last recorded fault.

Lockout and Latch-up Resetting

Instructions for handling critical lockout and latch-up conditions.

Troubleshooting Common Operational Issues

Solutions for problems like no start, flame failure, and ignition issues.

Freeze Protection Disclaimer

Clarifies that the control does not provide freeze protection.

Carlin 60200FR Specifications

General

Brand	Carlin
Model	60200FR
Category	Controller
Language	English