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Carlton SP5014 Series - User Manual

Carlton SP5014 Series
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Machine Serial # _____________
Engine Model & Spec # _____________
Engine Serial # _____________
Purchase Date _____________
Dealer _____________
REVISION: 220623-1
J.P.Carlton Company
Div. D.A.F. Inc.
121 John Dodd Road
Spartanburg, SC 29303
Ph. (864) 578-9335
Fax (864) 578-0210
www.stumpcutters.com
SP5014 SERIES
Owner’s Manual
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Summary

ENGINE EXHAUST WARNING

SAFETY ALERT

Inexperienced Operator Warning

Warning about inexperienced operators and potential injury.

Noise and Debris Warning

Warning about noise and flying debris, requiring protection.

SAFETY ALERT

Spectator Safety Warning

Warning to keep spectators away from the operating machine.

Tipping Hazard Warning

Warning about machine tipping on non-level surfaces.

Rollover Damage Warning

Warning about potential damage and injury if the equipment tips over.

SAFETY ALERT

Cutter Wheel Engagement Hazard

Warning against moving the machine while the cutter wheel is engaged.

Belt and Bearing Servicing Notice

Notice regarding safe servicing procedures for belts and bearings.

Engine Failure Due to Bearing Notice

Notice about engine failure due to bearing maintenance.

SAFETY ALERT

Flammable Fuel Warnings

Warnings regarding flammable fuel and safe handling.

Pressurized Leaks Warnings

Warnings about pressurized leaks and potential injury.

Frozen Battery Hazard Warning

Warning about frozen batteries exploding.

STUMP GRINDER LIMITED WARRANTY

Warranty Void Examples

Examples of actions that would void the machine's warranty.

Owner Responsibilities for Warranty

Owner's responsibility for regular maintenance and wear items.

Notice: Engine Warranty Handled by Manufacturer

Notice that engine warranty is handled by the manufacturer.

Service Center Information Phone Numbers

Phone numbers for finding local engine and parts service centers.

Warranty Claim Information Requirements

Required information for processing warranty claims.

STUMP GRINDER LIMITED WARRANTY

Explanation of Limited Warranty

Explains what the manufacturer will reimburse and customer responsibilities.

Important Maintenance Notices

Critical notices regarding air filter, oil maintenance, and bearings.

FOREWORD

GENERAL INFORMATION

MACHINE FEATURES

MACHINE SPECIFICATIONS

MACHINE SPECIFICATIONS

SAFETY PRECAUTIONS

Safety-Alert Symbol Explanation

Explains the Safety-Alert Symbol and accompanying words (DANGER, WARNING, CAUTION).

Personal Protection Equipment

Lists recommended personal protective equipment for operation.

SAFETY PRECAUTIONS

General Safe Operation Guidelines

Guidelines for safe operation, including handling fuel and batteries.

SAFETY PRECAUTIONS

Engine Operation Angle Limit

Warning against operating the engine at angles exceeding 25 degrees.

General Machine Operation Precautions

Precautions for machine operation, including spectators and maintenance.

SAFETY PRECAUTIONS

Machine Tipping Hazard Warning

Warning about the machine tipping over sideways on non-level surfaces.

DAILY CHECKLIST

MACHINE CONTROLS

Wheel Machine Hydraulic Controls

Describes hydraulic controls for the wheel machine operation.

Remote Control System Overview

Overview of the remote control panel and its functions.

MACHINE CONTROLS

Gear (High;Low) Control

Explains the gear selection for travel speed and torque.

Swing Speed Adjustment Valve

How to adjust the cutter head swing speed for smooth operation.

Ground Speed Adjustment Valve

How to adjust the ground travel speed in low gear.

MACHINE CONTROLS

Track Machine Hydraulic Controls

Details hydraulic controls for the track machine's movement.

Cutter Wheel Lift Control

Describes the controls for raising and lowering the cutter head.

Boom Travel (Swing) Control

Describes the controls for swinging the cutter head boom.

MACHINE CONTROLS

Blade (Up;Down) Control

Explains the controls for the push blade.

Track Width Adjustment Control

How to extend or retract track width for stability or maneuverability.

Swing Speed Adjustment Valve

How to adjust the cutter head swing speed for smooth operation.

Ground Speed Adjustment Valve

How to adjust the ground travel speed.

Gear (High;Low) Control

Explains gear selection for travel speed and track torque.

MACHINE CONTROLS

Flow (High;Low) Control (Remote)

Explains flow control for travel speed via remote.

Remote Control Transmitter Operation

Details on using remote controls, including E-STOP and indicator lights.

MACHINE CONTROLS

Omnex Wireless Remote Programming

Steps to program the Omnex wireless remote transmitter and receiver.

MACHINE CONTROLS

Hatox Wireless Remote Programming

Steps to pair the Hatox handheld transmitter with the machine receiver.

MACHINE CONTROLS

Engine Controls (On;Off & Ignition)

Details the On/Off switch and ignition key switch for engine control.

Cutter Wheel Engagement Lever

Explains how to safely engage and disengage the cutter wheel.

TRANSPORTING

Transporting Machine Precautions

Cautions regarding loading, securing, and towing the machine.

TRANSPORTING

Loading Machine onto Transport

Instructions on how to safely load the stump grinder onto a transport vehicle.

Unloading Machine from Transport

Instructions on how to safely unload the stump grinder from a transport vehicle.

MACHINE OPERATION

Machine Starting Procedure

Steps to follow before starting the engine and machine.

Wireless Remote Setup for Starting

Preliminary steps for starting the engine with a wireless remote.

MACHINE OPERATION

Omnex Transmitter Operation

Instructions for operating the Omnex transmitter, including E-STOP.

Hatox Transmitter Operation

Instructions for operating the Hatox transmitter, including E-STOP.

MACHINE OPERATION

Starting the Engine

Detailed steps for starting the engine and ensuring proper operation.

Basic Machine Operation

Steps for operating the machine, including control checks and positioning.

MACHINE OPERATION

Cutter Wheel Engagement Procedure

Procedure for engaging the cutter wheel with safety precautions.

Cutter Head Swing Speed Adjustment

How to adjust the cutter head swing speed for optimal cutting.

MACHINE OPERATION

Stump Cutting Technique

Step-by-step guide for cutting stumps with the machine.

Stump Cutting Safety Cautions

Cautions on how to cut stumps for optimal performance and safety.

Machine Shutdown Procedure

Procedure for safely shutting down the engine after operation.

MACHINE OPERATION

Wheel Machine Positioning

Guidelines for optimal stability and positioning of the wheel machine.

Track Machine Positioning

Guidelines for using expandable tracks for positioning.

MACHINE MAINTENANCE

Hydraulic Service Safety Precautions

Safety precautions to be taken before performing any maintenance.

Hydraulic Oil and Filter Replacement

Steps for replacing hydraulic oil and filter.

MACHINE MAINTENANCE

Cutter Wheel and Tooth Wear Inspection

Instructions for inspecting cutter wheel, pockets, and teeth for wear.

Jackshaft Bearing Setscrew Check

Procedure for checking setscrews in jackshaft bearings for tightness.

Poly Chain Guard Cleaning

How to clean the Poly Chain guard to prevent buildup.

MACHINE MAINTENANCE

Belt Inspection and Tensioning

How to check belt tension, wear, and alignment.

Checking Belt Tension

Detailed method for checking belt tension using deflection.

Sheave Alignment Check

How to check if sheaves are properly aligned.

MACHINE MAINTENANCE

Belt, Sheave, Sprocket Wear Inspection

How to inspect belts, sheaves, and sprockets for wear.

Sheave Wear Limits

Guidelines for determining when sheaves need replacement.

Sprocket Wear Inspection

How to inspect sprocket grooves for wear.

MACHINE MAINTENANCE

Belt Tension Adjustment Notice

Notice regarding belt tension and potential damage from over-tightening.

Engine Drive V-Belt Tension Adjustment

Procedure for adjusting the engine drive V-belt tension.

MACHINE MAINTENANCE

Cutter Poly Chain Belt Tension Adjustment

Procedure for adjusting the Cutter Poly Chain belt tension.

MACHINE MAINTENANCE

Lubrication Chart

Chart detailing lubrication points, frequency, and type.

TROUBLESHOOTING GUIDE

Engine Start Failure Troubleshooting

Troubleshooting steps for when the engine fails to start.

Hydraulic Power Loss Troubleshooting

Troubleshooting steps for loss of hydraulic power.

Cutter Head Swing Power Loss Troubleshooting

Troubleshooting steps for loss of power in the swing cylinder.

Belt Squeal Troubleshooting

Troubleshooting steps for belt squeal.

Belt Jumping Off Troubleshooting

Troubleshooting steps for belts jumping off.

Cutter Wheel Vibration Troubleshooting

Troubleshooting steps for cutter wheel vibration.

Standard Cutter Wheel Teeth Throwing Troubleshooting

Troubleshooting steps for standard cutter wheel teeth throwing.

Standard Cutter Wheel Teeth Breaking Troubleshooting

Troubleshooting steps for standard cutter wheel teeth breaking.

Razor Cutter Wheel Teeth Throwing Troubleshooting

Troubleshooting steps for razor cutter wheel teeth throwing.

TROUBLESHOOTING GUIDE

Cutter Wheel Stops Turning Troubleshooting

Troubleshooting steps for when the cutter wheel stops turning.

Machine Noise Troubleshooting

Troubleshooting steps for unusual noise in the machine.

Bearing Grease Intake Troubleshooting

Troubleshooting steps for bearings not accepting grease.

Remote Operation Failure Troubleshooting

Troubleshooting steps for remote control operation failure.

Traction Power Loss Troubleshooting

Troubleshooting steps for loss of traction power.

Popping;Clicking Noise Troubleshooting

Troubleshooting steps for popping/clicking noise in the rear end.

Track Looseness Troubleshooting

Troubleshooting steps for tracks being too loose.

SERVICING CUTTER WHEEL

Cutter Wheel Servicing Safety Precautions

Safety precautions to be taken before performing cutter wheel maintenance.

Tooth Installation and Locking Pin Use

How to install teeth and use the locking pin for cutter wheel service.

SERVICING CUTTER WHEEL

Tooth Arrangement and Pocket Inspection

How to inspect teeth, pockets, and bolts for damage and arrange teeth.

Straight Teeth Mounting Procedure

How to mount straight teeth for vibration cancellation.

45-Degree Teeth Mounting Procedure

How to mount 45-degree teeth for plunge cuts and vibration cancellation.

SERVICING CUTTER WHEEL

Razor Cutter Wheel Tooth Replacement

Instructions for replacing teeth on the optional Razor Cutter Wheel.

SERVICING CUTTER WHEEL

Tooth and Pocket Replacement Guidelines

Guidelines for replacing teeth and pockets, including wheel balance.

Tooth Placement Diagram

Diagram showing tooth placement in each pocket for proper arrangement.

SERVICING CUTTER WHEEL

Tooth Sharpening Procedure

Procedure for sharpening cutter wheel teeth, including shank and carbide.

Carbide Grinding Hazard Warning

Warning about the health hazard of grinding carbide and requiring a facemask.

SERVICING HYDRAULICS

Hydraulic Service Safety Precautions

Safety precautions to be taken before performing any maintenance.

Hydraulic Oil and Filter Replacement

Steps for replacing hydraulic oil and filter.

SERVICING HYDRAULICS

Replacing Rod Ends

Procedure for replacing cylinder rod ends.

Replacing Bushings

Procedure for replacing frame bushings.

Replacing Hydraulic Hoses

Procedure for replacing hydraulic hoses.

Replacing Hydraulic Pump

Procedure for replacing the hydraulic pump.

SERVICING HYDRAULICS

Hydraulic Oil Cooler Maintenance

Maintenance for the hydraulic oil cooler and fan.

SERVICING BELTS

Engine Belt Replacement Safety Precautions

Safety precautions to be taken before replacing the engine belt.

Loosening the Engine Belt

How to loosen the engine belt using the engagement handle.

SERVICING BELTS

Hydraulic Pump Belt Removal

How to remove the hydraulic pump belt if equipped.

Removing and Replacing Engine Belt

Steps for removing and replacing the engine belt.

SERVICING BELTS

Final Engine Belt Adjustment and Checks

Final adjustment and checks for the engine belt tension and alignment.

General V-Belt Tensioning Rules

Simple rules for achieving proper V-belt tension.

SERVICING BELTS

Hydraulic Pump Belt Replacement Procedure

Steps to remove and replace the hydraulic pump belt.

SERVICING BELTS

Poly Chain Belt Maintenance Importance

Emphasizes importance of alignment, tension, and cleanliness for Poly Chain belt.

Removing Poly Chain Belt Guards

Steps to remove covers for Poly Chain belt access.

Loosening Poly Chain Belt

How to loosen the Poly Chain belt by adjusting jackshaft bearing bolts.

SERVICING BELTS

Re-assembling Poly Chain Belt

Procedure for re-assembling and aligning the jackshaft after belt replacement.

Tightening Poly Chain Belt

How to tighten jackshaft bearing bolts for proper Poly Chain belt tension.

SERVICING BEARINGS

Jackshaft Bearing Lubrication

Procedure for greasing jackshaft bearings daily.

Cutter Wheel Bearing Lubrication

Procedure for purging cutter wheel bearings with grease daily.

SERVICING BEARINGS

Setscrew Tightness Check for Bearings

How to check setscrews on bearings for tightness weekly.

GENERAL SAFETY AND ACCIDENT PREVENTION

Protective Equipment for Track Systems

Recommendation for protective clothing and footwear when working with tracks.

Unauthorized Track Modifications Warning

Warning against modifying the track system and manufacturer liability.

Pressurized Items Near Tracks Warning

Warning about welding near pressurized hydraulic pipelines and flammable materials.

Lifting Components Safely

Guidance on using hoists for lifting components weighing over 23 Kg.

GENERAL SAFETY AND ACCIDENT PREVENTION

Safe Lifting and Handling of Track Systems

How to safely lift and handle track systems, including using slings.

GENERAL SAFETY AND ACCIDENT PREVENTION

Track Operating Precautions (Always)

Always follow these precautions when operating tracks.

Track Operating Precautions (Never)

Never perform these actions when operating tracks.

GENERAL SAFETY AND ACCIDENT PREVENTION

Working Conditions for Rubber Tracks

Situations to avoid when using rubber tracks.

Operating Temperature Range for Tracks

Recommended operating temperature range for track systems.

TRACK SYSTEM

Hydraulic Track Drives Overview

Describes track systems with dual or fixed displacement hydraulic motors.

TRACK SYSTEM

Fixed Displacement Hydraulic Motors

Illustration and description of gearboxes with fixed displacement motors.

Motion Control; Brake Release Valves

Function of motion control and brake release valves in hydraulic circuits.

BASIC MAINTENANCE

Correct Maintenance Procedures for Tracks

Essential steps for maintaining track system reliability.

BASIC MAINTENANCE

Track System Maintenance Checks Schedule

Schedule for daily, weekly, and monthly maintenance checks for track components.

Corrective Action for Track System Problems

Instructions for taking corrective action after identifying maintenance issues.

BASIC MAINTENANCE

Checking Track Tension

How to check track tension by measuring belt sag.

Track Tension Guidelines

Guidelines for acceptable track belt sag based on machine weight.

BASIC MAINTENANCE

Track Tension Adjustment Mechanism

Explains the grease cylinder mechanism used for track tension adjustment.

BASIC MAINTENANCE

Tightening the Track

Steps for tightening the track using the grease fitting.

Slackening the Track

Steps for slackening the track by loosening the grease fitting.

BASIC MAINTENANCE

Removing the Track Belt

Steps for safely removing the track belt.

BASIC MAINTENANCE

Refitting the Track Belt

Steps for refitting the track belt, including tensioning.

BASIC MAINTENANCE

Track Drive Units Oil Fitting & Draining

Procedures for filling and draining oil in track drive units.

WEAR LIMITS

General Components Identification

Diagram and list of general components for wear limit reference.

WEAR LIMITS

Leaks and Seizures in Track Systems

Identifying and addressing leaks and seizures in track components.

Wear Limits Explanation

Explanation of how wear limits are determined for track system parts.

TROUBLESHOOTING

Track Tension Troubleshooting

Troubleshooting steps for loss of track tension and related causes.

TROUBLESHOOTING

Loss of Drive Troubleshooting

Troubleshooting steps for loss of drive in rubber track systems.

TROUBLESHOOTING

Manual Track Drive Break Disengagement

Procedure for manually disengaging track drive for towing.

TROUBLESHOOTING

Loss of Parallel Drive Troubleshooting

Troubleshooting steps for loss of parallel drive and machine slewing.

APPENDIX

Bolt Torque Table (Coarse Thread)

Torque values for standard metric coarse thread bolts and nuts.

Bolt Torque Table (Fine Thread)

Torque values for standard metric fine thread bolts and nuts.

APPENDIX

Torque Reference Chart (Metric;Inch)

Torque values for metric and inch size bolts based on strength grades.

Carlton SP5014 Series Specifications

General IconGeneral
BrandCarlton
ModelSP5014 Series
CategoryConstruction Equipment
LanguageEnglish

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