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Carrier 38AF Series User Manual

Carrier 38AF Series
18 pages
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Installation Manual
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Carrier 38AF Series Specifications

General IconGeneral
HSPF RatingUp to 9.5
RefrigerantR-410A
Compressor TypeScroll
StagesSingle-Stage
Sound LevelAs low as 72 dB
Voltage208/230V
Cooling Capacity24, 000 - 60, 000 BTU/h
Heating Capacity24, 000 - 60, 000 BTU/h
Phase1

Summary

Installation Manual

Safety Considerations

General safety advice for installing and servicing AC units due to system hazards.

Qualifications for Installers and Service Mechanics

Only trained and qualified personnel should install or service this equipment.

Precautions When Working on Equipment

Observe precautions in literature, tags, stickers, and labels attached to equipment.

Installation Steps

Complete Pre-Installation Checks

Tasks before installing the unit, including uncrating and inspecting shipment.

Consider System Requirements

Consult codes, allow space for airflow, wiring, and piping, ensure unrestricted airflow.

Specifications

Unit Model and Performance Specs

Details on model numbers, cooling capacities, and power supply information.

Compressor and Fan Motor Details

Specifications for compressor type, quantity, RLA, LRA, and fan motor performance.

Safety Devices, Controls, and Refrigerant

Information on safety devices, electrical controls, refrigerant type, and piping.

Power Wiring Requirements

Guidance on voltage range, power supply, ground wire, and circuit breaker sizing.

Dimensions

38AE020-040 / 38AF020-040 Dimensions

Diagrams showing physical dimensions and piping connections for specific models.

38AE050-060 / 38AF050-060 Dimensions

Diagrams illustrating physical dimensions and component locations for larger models.

Installation Procedures

Rigging and Mounting the Unit

Instructions for safely rigging, lifting, and positioning the unit.

Compressor Mounting Adjustments

Procedure to loosen self-locking bolts on the compressor before starting.

Filter Drier and Moisture Indicator Installation

Guidance on installing filter driers and sight glasses at specified locations.

Electrical Connections

Liquid Line Solenoid Valve Installation

Recommendations for installing solenoid valves in liquid lines for specific applications.

Piping Connections and Brazing

Instructions for making pipe connections, including using nitrogen during brazing.

Power Wiring and Grounding

Details on routing power wires and ensuring the unit is properly grounded.

Pre-Start-Up and Start-Up Procedures

System Preparation: Evacuation, Leak Test

Procedures for evacuating, dehydrating, and leak testing the refrigerant system.

Crankcase Heater and Preliminary Charge

Steps for energizing crankcase heaters and adding preliminary refrigerant charge.

Unit Start-Up and Oil Charge

Steps to start the unit and check/add compressor oil to the correct level.

Service and Component Functions

Capacity Control and Time Guard II

Explanation of capacity control mechanisms and the Time Guard II circuit.

Crankcase Heater and Outdoor Fans

Function of the crankcase heater and details on outdoor fan assembly.

Maintenance and Cleaning

Lubrication Requirements

Information on lubrication for fan motors and compressors.

Cleaning Coils Procedure

Step-by-step guide on how to clean the unit's coils.

Troubleshooting Guide

Compressor Operation Issues

Diagnosing and resolving issues when the compressor fails to start or cycles improperly.

Cooling Performance Problems

Troubleshooting causes for insufficient cooling or excessive unit run times.

System and Component Faults

Addressing noise issues, oil loss, frosted lines, and compressor load/unload faults.

Wiring Diagrams

38AE/AF 020 Series Wiring

Schematic and component arrangement for 38AE020/38AF020 models.

38AE/AF 025-040 Series Wiring

Schematic and component arrangement for 38AE025-040/38AF025-040 models.

38AE/AF 050-060 Series Wiring

Schematic and component arrangement for 38AE050-060/38AF050-060 models.

Control Module (CM) Operation

Power-Up and Initial Delays

Operation of the power LED and 3-minute compressor delay timer upon power application.

Cooling Call and Compressor Engagement

Module checks for 24vac, delay status, and HPS/COTP during a cooling call.

Fault Monitoring and Alarms

Module monitors HPS/COTP and OPS states, shutting down compressor on alarms.

Start-Up Checklist and Procedures

Preliminary Unit Information

Recording outdoor unit, indoor unit, and accessory details before start-up.

Pre-Start-Up Unit Inspection

Checking for shipping damage, power supply, grounding, and circuit protection.

Controls and Piping System Checks

Verifying thermostat wiring, crankcase heater, solenoid valves, and leak checks.

Voltage and Operational Measurements

Measuring voltage imbalance and recording operational data during start-up.

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