Carrier 58SU0A060E17-16 - User Manual

Installation, Start---up, Ope ra ting and
Service and Maintenance Instructions
58SU0A
4 --- W a y M u l t i p o i s e
Induced---Combustion, 80% AFUE Gas Furnace
Input Capacities: 40,000 thru 100,000 Btuh
SAFETY CONSIDERATIONS 2........................
INTRODUCTION 2..................................
CODES AND STANDARDS 4.......................
SAFETY 4......................................
GENERAL INSTALLATION 4......................
COMBUSTION AND VENTILATION AIR 4...........
DUCT SYSTEMS 4...............................
ACOUSTICAL LINING AND FIBROUS GLASS DUCT 5
GAS PIPING AND GAS PIPE PRESSURE TESTING 5...
ELECTRICAL CONNECTIONS 5...................
VENTING 5........................................
ELECTROSTATIC DISCHARGE
(ESD) PRECAUTIONS PROCEDURE 5...............
UPFLOW INSTALLATION 9.......................
DOWNFLOW INSTALLATION 10...................
HORIZONTAL INSTALLATION 11..................
AIR DUCTS 12...................................
GAS PIPING 15..................................
ELECTRICAL CONNECTIONS 18..................
115--V WIRING 18................................
J-- BOX RELOCATION 18..........................
24--V WIRING 19.................................
ACCESSORIES 19................................
VENTING 21.......................................
MASONRY CHIMNEY REQUIREMENTS 21..........
APPLIANCE APPLICATION REQUIREMENTS 22.....
ADDITIONAL VENTING REQUIREMENTS 24........
SIDEWALL VENTING 24..........................
START--UP, ADJUSTMENT, AND SAFETY CHECK 26.....
START--UP PROCEDURES 26......................
ADJUSTMENTS 26...............................
CHECK SAFETY CONTROLS 28...................
SERVICE AND MAINTENANCE PROCEDURES 31.......
ELECTRICAL CONTROLS AND WIRING 32.........
CARE AND MAINTENANCE 33....................
CLEANING AND/OR REPLACING AIR FILTER 33....
BLOWER MOTOR AND WHEEL 33.................
FLAME SENSOR CLEANING 34....................
CLEANING HEAT EXCHANGER 35.................
SEQUENCE OF OPERATION 36....................
FAULT CODE RECALL 37.........................
CLEAR FAULT MEMORY 37.......................
TROUBLESHOOTING 37..........................
COMPONENT TEST 37...........................
WIRING DIAGRAMS 38...........................
PARTS REPLACEMENT INFORMATION GUIDE 40....
Approved for installations up to 5,000 feet (1524 meters)
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from current edition
of NFPA 54/ANSI Z223.1E, with permission of National Fire
Protection Association, Quincy, MA 02269 and American Gas
Association, Washington DC 20001. This reprinted material is
not the complete and of ficial position of the NFP A or ANSI on
the referenced subject, which is represented only by the standard
in its entirety.

Summary

SAFETY CONSIDERATIONS

FIRE, EXPLOSION, ELECTRICAL SHOCK, AND CARBON MONOXIDE POISONING HAZARD

Critical warnings regarding fire, explosion, electrical shock, and CO poisoning.

FURNACE RELIABILITY HAZARD

Hazards related to improper installation causing premature component failure.

INTRODUCTION

CODES AND STANDARDS

United States Codes and Standards

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

Furnace Reliability Hazard

Precautions to prevent damage to electronic components from static discharge.

FIRE HAZARD

Garage Installation Safety

Safety warnings for installing furnaces in garages.

AIR FOR COMBUSTION AND VENTILATION

Outdoor Combustion Air Method

Indoor Combustion Air Methods

INSTALLATION

UPFLOW INSTALLATION

DOWNFLOW INSTALLATION

HORIZONTAL INSTALLATION

GAS PIPING

FIRE OR EXPLOSION HAZARD

Safety warnings related to gas piping installation and leaks.

FURNACE OVERHEAT HAZARD

ELECTRICAL CONNECTIONS

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD

Critical safety warnings for electrical connections.

ELECTRICAL SHOCK HAZARD

Warnings about electrical shock risks during installation and servicing.

ELECTRICAL SHOCK AND FIRE HAZARD

Warnings concerning cabinet grounding and electrical safety.

115-V WIRING

FIRE HAZARD

ELECTRICAL CONNECTION TO J-BOX

FIRE OR ELECTRICAL SHOCK HAZARD

Safety warnings for electrical box installation.

WIRING DIAGRAMS

Fig. 24 - Heating and Cooling Application Wiring Diagram

Fig. 38 - Wiring Diagram

VENTING

WARNING: CARBON MONOXIDE POISONING HAZARD

Safety warning regarding carbon monoxide poisoning from improper venting.

GENERAL VENTING REQUIREMENTS

START-UP, ADJUSTMENT, AND SAFETY CHECK

General Procedures

Adjustments

Start-Up Procedures

ADJUSTMENTS

Check Inlet Gas Pressure

How to check and verify the inlet gas pressure.

Adjust Gas Valve Outlet Pressure

How to adjust the gas valve outlet pressure for correct input.

Verify Natural Gas Input Rate

Set Temperature Rise

WARNING

FURNACE OVERHEATING HAZARD

Warning about potential furnace damage from overheating.

ADJUSTMENTS

Set Thermostat Heat Anticipator

Check Safety Controls

Check Main Limit Switch(es)

Check Draft Safeguard Switch

ELECTRICAL CONTROLS AND WIRING

WARNING: ELECTRICAL OPERATION HAZARD

Hazards related to improper furnace operation due to wiring errors.

CARE AND MAINTENANCE

WARNING: FIRE OR EXPLOSION HAZARD

Warnings about storing flammable materials near the furnace.

WARNING: ELECTRICAL SHOCK AND FIRE HAZARD

Safety precautions for electrical supply and lockout tags during maintenance.

WARNING: CARBON MONOXIDE POISONING AND FIRE HAZARD

Warnings about operating without a filter or with the access door removed.

BLOWER MOTOR AND WHEEL

WARNING: ELECTRICAL SHOCK HAZARD

Safety warning related to the blower access door switch.

FLAME SENSOR CLEANING AND SERVICING

Cleaning Flame Sensor

SEQUENCE OF OPERATION

Sequence of Operation - Heating

Sequence of Operation - Cooling

Carrier 58SU0A060E17-16 Specifications

General

Brand	Carrier
Model	58SU0A060E17-16
Category	Furnace
Language	English