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Carrier 5F User Manual

Carrier 5F
52 pages
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Carrier 5F Specifications

General IconGeneral
BrandCarrier
Model5F
CategoryAir Compressor
LanguageEnglish

Summary

INTRODUCTION

INTERCHANGEABILITY

Discusses part interchangeability across compressor models and its benefits.

DESCRIPTION AND OPERATION OF MAJOR COMPONENTS

ELECTRICAL CONTROLS

Explains electrical wiring and diagrams for compressor operation.

CAPACITY CONTROL SYSTEM

Details the function and operation of the capacity control mechanism.

LUBRICATION

OIL PUMP

Describes the gear-type positive displacement oil pump and its components.

OIL PRESSURE REGULATOR AND CHECK VALVE

Explains oil pressure regulators and oil return check valves.

CENTRIFUGAL OIL SEPARATOR, OIL SEALS, AND CRANKCASE HEATERS

Details oil separators, seals, and crankcase heaters for compressor lubrication.

REMOVING, INSPECTING, AND REPLACING COMPONENTS

COMPRESSOR ASSEMBLY OVERVIEW

Provides an exploded view of the 5H compressor assembly for reference.

OIL SAFETY SWITCH AND PREPARATION

Details the oil safety switch and preparation steps like cleaning and draining.

OIL FILTER AND PRESSURE REGULATOR SERVICE

Instructions for replacing oil filters and servicing oil pressure regulators.

RELIEF VALVE, SUCTION STRAINER, AND CYLINDER HEADS

Servicing pressure relief valves, suction strainers, and cylinder heads.

VALVE PLATE, SLEEVES, AND CONNECTING RODS

Procedures for valve plates, cylinder/unloader sleeves, and connecting rod assemblies.

PISTON RINGS, CRANKSHAFT SEALS, AND COMPONENT REASSEMBLY

Instructions for piston rings, crankshaft seals, and various component reassemblies.

CAPACITY CONTROL VALVE AND HYDRAULIC RELAY SERVICE

Details on servicing capacity control valves and hydraulic relays for different models.

CRANKSHAFT

CRANKSHAFT REASSEMBLY AND BEARINGS

Steps for reassembling the crankshaft and information on main bearings.

CENTRIFUGAL SEPARATOR AND PUMP/SEAL END BEARINGS

Details on centrifugal oil separator and pump/seal end main bearing service.

CENTER MAIN BEARING (5H80 AND 5H120)

CENTER MAIN BEARING SERVICE

Procedure for disassembly and inspection of the center main bearing.

OIL PUMP

OIL PUMP SERVICE

Details on oil pump disassembly, inspection, and reassembly, focusing on end play.

UNLOADER POWER ELEMENT

UNLOADER POWER ELEMENT SERVICE

Instructions for disassembling and inspecting the unloader power element.

OIL RETURN CHECK VALVE

OIL RETURN CHECK VALVE DISASSEMBLY

Procedures for disassembling oil return check valves on different models.

OIL SCREEN

OIL SCREEN SERVICE

Steps for removing, cleaning, and inspecting the oil screen.

CONDENSER MAINTENANCE

CONDENSER OPERATION AND ADJUSTMENTS

Covers head pressure factors, water valve adjustment, and purging non-condensables.

CONDENSER CLEANING METHODS

Details methods for cleaning shell and coil condensers using acid or gravity flow.

CONDENSER PROTECTION AND REMOVAL

Covers forced circulation cleaning, repair, freezing protection, and removal.

TROUBLE DIAGNOSIS CHART

STARTING TROUBLES

Common issues and remedies when the compressor fails to start.

ERRATIC OPERATION TROUBLES

Troubleshooting intermittent cycling and other erratic compressor operations.

OPERATING PRESSURES TROUBLES

Diagnosing and resolving issues with high or low discharge/suction pressures.

SYSTEM NOISES AND UNLOADER TROUBLES

Identifies causes and remedies for compressor noises and unloader issues.

MISCELLANEOUS TROUBLES

Covers issues like low oil pressure, cold compressor, and high crankcase temperature.

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