EasyManua.ls Logo

Carrier Comfort 50VL-K User Manual

Carrier Comfort 50VL-K
30 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Installation Instructions
IMPORTANT: Effective January 1, 2015, all split system and packaged
air conditioners must be installed pursuant to applicable regional
efficiency standards issued by the Department of Energy.
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Installer: Make sure the Owner’s Manual and Service
Instructions are left with the unit after installation.
Table of Contents
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Receiving and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pre-Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Start-up Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A09033
Fig. 1 – Unit 50VL
Safety Considerations
Improper installation adjustment, alteration, service, maintenance, or use
can cause explosion, fire, electrical shock, or other conditions which
may cause death, personal injury, or property damage. Consult a
qualified installer, service agency, or your distributor or branch for
information or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this product Refer
to the individual instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses, protective clothing, and
work gloves. Use quenching cloth for brazing operations. Have a fire
extinguisher available. Read these instructions thoroughly and follow all
warnings or cautions included in literature and attached to the unit.
Consult local building codes, the current editions of the National
Electrical Code (NEC) NFPA 70.
In Canada refer to the current editions of the Canadian electrical Code
CSA C22.1.
Recognize safety information. This is the safety-alert symbol . When
you see this symbol on the unit and in instructions or manuals, be alert to
the potential for personal injury. Understand these signal words;
DANGER, WARNING, and CAUTION. These words are used with the
safety-alert symbol. DANGER identifies the most serious hazards which
will result in severe personal injury or death. WARNING signifies
hazards which could result in personal injury or death. CAUTION is
used to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
50VL-K
Comfort™13.4 SEER2 Single-Packaged Air
Conditioner System with Puron®
(R-410A) Refrigerant
Single Phase 2-5 Nominal Tons (Sizes 24-60)
Three Phase 3-5 Nominal Tons (Sizes 36-60)
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing or servicing system, always turn off main power to
system and install lockout tag. There may be more than one disconnect
switch. Turn off accessory heater power switch if applicable.
WARNING
!
PERSONAL INJURY AND ENVIRONMENTAL HAZARD
Failure to relieve system pressure could result in personal injury and/or
death.
1. Relieve pressure and recover all refrigerant before servicing
existing equipment, and before final unit disposal. Use all
service ports and open all flow-control devices, including
solenoid valves.
2. Federal regulations require that you do not vent refrigerant into
the atmosphere. Recover during system repair or final unit
disposal.
CAUTION
!
CUT HAZARD
Failure to follow this caution may result in personal injury.
When removing access panels (see Fig. 20) or performing maintenance
functions inside your unit, be aware of sharp sheet metal parts and
screws. Although special care is taken to reduce sharp edges to a
minimum, be extremely careful and wear appropriate clothing, safety
glasses and gloves when handling parts or reaching into the unit.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Carrier Comfort 50VL-K and is the answer not in the manual?

Carrier Comfort 50VL-K Specifications

General IconGeneral
BrandCarrier
ModelComfort 50VL-K
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Considerations

Electrical Shock Hazard

Failure to follow this warning could result in personal injury or death. Disconnect power before service.

Personal Injury and Environmental Hazard

Failure to relieve system pressure could result in personal injury or death. Recover refrigerant before disposal.

Cut Hazard

Failure to follow this caution may result in personal injury. Be aware of sharp sheet metal parts and screws.

Introduction and Installation Preparation

Unit Support Requirements

The unit must be secured to the curb by installing screws through the bottom unit base rails.

Equipment Receiving and Inspection

Inspect for shipping damage, check unit model and serial number against shipping papers. Notify if missing.

Roof Curb and Slab Mounting Guidelines

Install accessory roof curb per instructions. Place unit on a solid, level pad at least 2 inches above grade.

Unit Dimensions and Clearances (Sizes 24-30)

Unit Clearances and Specifications

Required clearances to combustible materials and for operation/servicing are listed in tables and diagrams.

Unit Dimensions and Clearances (Sizes 36-48)

Unit Clearances and Specifications

Required clearances to combustible materials and for operation/servicing are listed in tables and diagrams.

Roof Curb Installation Details

Roof Curb Dimensions and Types

Details on small/common and large roof curbs, including dimensions, catalog numbers, and installation notes.

Rigging, Placement, and Clearance Requirements

Rigging and Handling Safety Precautions

WARNING: Rigging and handling can be hazardous. Use trained operators and follow all safety precautions.

Unit Support and Airflow Clearance

Ensure roof support. Provide adequate ventilation and outdoor air. Do not restrict airflow for compressor life.

Unit Leveling and Drain Connection

Unit Leveling Tolerances

Maximum allowable difference for unit leveling is 1/4 inch to ensure proper drain function.

Rigging and Lifting Safety

WARNING: Never stand beneath rigged units or lift over people. Secure large base units before lifting.

Condensate Drain and Trap Installation

Install a 2-in. condensate trap at the end of the condensate connection for proper drainage.

Ductwork Installation and Configuration

Ductwork Standards and Practices

Install ductwork per NFPA and SMACNA/ACCA standards. Insulate and weatherproof all external ductwork.

Downflow Discharge Configuration

Remove horizontal ductcovers to access vertical downflow knockouts. Reinstall covers for air/watertight seal.

Electrical Wiring Connections

High-Voltage Wiring Procedures

Make electrical connections per NFPA 70 and local codes. Use copper conductors only. Check voltage range.

Control Voltage Wiring Guidelines

Use #18 AWG wires for thermostat control connections. Use #16 AWG for runs over 100 ft.

Electrical System Details

Electric Heater and Transformer Wiring

Connect low voltage leads from heater to factory control leads. Ensure transformer protection and check fuses.

Transformer Protection

The transformer is energy-limiting. Check blower fuse on Indoor Fan Board if overload/short occurs.

Unit Specifications and Filters

Physical Data Table

Table 1 provides unit size, weight, capacity, refrigerant charge, coil, fan, and blower specifications.

Filter Size Recommendations

Table 1 lists recommended sizes for return-air filters based on unit size and airflow requirements.

Pre-Start-Up and Leak Checks

Refrigerant Leak Detection and Repair

WARNING: Never use oxygen for leak testing. Relieve and recover refrigerant before repair.

Cooling Operation Checks

Check blower motor, compressor, condenser fan, and evaporator fan motors for proper sequence and operation.

Cooling System Adjustments and Airflow

Refrigerant Charging Methods

Use accurate thermometers and gauge manifold for evaluating unit charge. Refer to charging charts.

Indoor Airflow and Speed Adjustment

CAUTION: Ensure proper airflow for cooling/heating. Check filter and grilles. Adjust blower speed if needed.

Indoor Fan Speed Configuration

Single Speed Cooling Setup

Configure for single speed cooling by moving DEHUM jumper to STD and connecting speed tap to LOW.

Two Speed Cooling/Dehumidification Setup

For dehumidification, move DEHUM jumper to DEHUM and set fan speed taps for cooling and dehumidification.

Airflow Performance Data

Dry Coil Air Delivery Table

Table 4 provides CFM and BHP for various unit sizes, speeds, and ESP values for dry coil conditions.

Airflow Performance Data (Continued)

Dry Coil Air Delivery Table (Continued)

Table 4 continues CFM and BHP data for different unit sizes, speeds, and ESP values for dry coil conditions.

Pressure Drop Data Tables

Wet Coil and Filter Pressure Drops

Table 5 shows wet coil pressure drop. Table 7 provides pressure drop for different filter sizes.

Electric Heat Pressure Drop Tables

Tables 8 and 9 show electric heat pressure drop for small and large cabinets at various static pressures.

Wiring Diagrams (Single Phase)

208/230V-1-60 Connection Diagram

Diagram shows high and low voltage connections for a single-phase 208/230V unit with legend.

Wiring Diagrams (Single Phase) (Continued)

208/230V-1-60 Ladder Diagram

Ladder diagram illustrates wiring for a single-phase 208/230V unit, including thermostat and electric heat.

Wiring Diagrams (Three Phase)

208/230V-3-60 Connection Diagram

Diagram shows high and low voltage connections for a three-phase 208/230V unit with legend.

Wiring Diagrams (Three Phase) (Continued)

208/230V-3-60 Ladder Diagram

Ladder diagram illustrates wiring for a three-phase 208/230V unit, including thermostat and economizer.

Wiring Diagrams (Three Phase) (Continued)

460V-3-60 Connection Diagram

Diagram shows high and low voltage connections for a three-phase 460V unit with legend.

Wiring Diagrams (Three Phase) (Continued)

460V-3-60 Ladder Diagram

Ladder diagram illustrates wiring for a three-phase 460V unit, including thermostat and electric heat.

Refrigerant Charging Procedures

Superheat Charging Method

Use superheat charging method based on outdoor temp and indoor wet-bulb temp to determine correct charge.

Periodic Maintenance Requirements

General Maintenance Tasks

Inspect air filter monthly. Clean indoor coil, drain pan, blower motor, and electrical connections annually.

Indoor Blower and Motor Cleaning

WARNING: Disconnect power. Clean accumulated dirt and grease from blower wheel and motor annually.

Component Inspection and Cleaning

Coil and Drain Pan Inspection

Inspect and clean outdoor/indoor coils and drain pan annually. Straighten bent fins and remove obstructions.

Electrical Controls and Wiring Inspection

Inspect electrical controls and wiring annually. Tighten connections and check for signs of damage.

Refrigerant System Diagnostics

Refrigerant Leak and Pressure Switch Checks

Check for leaks with detector. Test low/high pressure switches for proper operation and continuity.

Compressor and Refrigerant Information

System uses Puron (R-410A). Compressor is designed for this refrigerant only. Handle with care.

Compressor and Servicing Precautions

Rotary Compressor Characteristics

Details on single cylinder rotary compressor design, operation, and heat characteristics for specific units.

Synthetic Roof Protection Procedures

Take precautions to protect roofing when servicing to prevent oil damage. Use drip cloths and towels.

Troubleshooting Guide

Troubleshooting Chart

Table 10 lists common symptoms, causes, and remedies for compressor, fan, and pressure issues.

Start-Up Checklist

Preliminary Information and Pre-Start Checks

Record unit info and verify removal of packing, shipping bolts, filter, level installation, and fan wheel.

Start-Up Electrical and Temperature Readings

Record supply voltage, compressor amps, fan amps, and outdoor/return/supply air temperatures.

Start-Up Pressure and Charge Verification

Record suction/discharge pressures and temperatures. Verify refrigerant charge using charging charts.

Related product manuals