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Carrier NP034-074 User Manual

Carrier NP034-074
72 pages
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Installation, Start-Up and
Service Instructions
CONTENTS
Page
GENERAL ...................................2
SAFETY CONSIDERATIONS ...................2
INSTALLATION .............................2-37
Rigging and Unit Placement ..................2
Roof Curb ...................................2
Roof Mount ..................................2
Slab Mount ..................................2
Positioning ..................................3
Field-Fabricated Ductwork ....................6
Condensate Drains ..........................10
Install Outdoor Hoods .......................10
UNIT SIZES 034 AND 044
UNIT SIZES 054-074
Outdoor-Air Inlet Adjustments ...............10
MANUAL OUTDOOR-AIR DAMPER
ECONOMIZER SETTINGS
Field Wire Routing ..........................17
UNIT SIZES 034 AND 044
UNIT SIZES 054-074
Field Electrical Connections .................17
POWER WIRING
CONTROL WIRING
Gas Piping (48 Series Units Only) ............36
Installing Flue/Inlet Hoods (48 Series Units
Only) ......................................36
UNIT SIZES 034 AND 044
UNIT SIZES 054-074
PRE-START-UP ............................38-41
Unit Preparation ............................38
Compressor Mounting .......................38
Evaporator-Fan Shipping Brackets ...........38
UNIT SIZES 034 AND 044
UNIT SIZES 054-074
Internal Wiring ..............................38
Refrigerant Service Valves ...................38
Crankcase Heaters ..........................38
Compressor Oil .............................38
Gas Manifold Pressure (48 Series
Units Only) ................................39
Unit Voltage ................................39
Leak Test and Dehydration ..................39
Evaporator-Fan Belts, Pulleys, and Sheaves ..39
Condenser Fans and Motors .................40
Return-Air Filters ...........................40
Economizer Inlet Screens ...................40
Economizer Dampers .......................40
25% Outdoor-Air Damper ....................40
Initial Check ................................41
START-UP .................................41,42
General .....................................41
Operating Sequences .......................41
COOLING, UNITS WITHOUT ECONOMIZER
HEATING, UNITS WITHOUT ECONOMIZER
Page
COOLING, UNITS WITH ECONOMIZER
HEATING, UNITS WITH ECONOMIZER
VENTILATION AIR CIRCULATION (Continuous Fan)
AUTOMATIC CHANGEOVER USING AUTOMATIC
CHANGEOVER THERMOSTAT
Head Pressure Control ......................42
SERVICE ..................................42-53
Service Access .............................42
COMPRESSORS
LIQUID SERVICE VALVES, FILTER DRIERS, AND
SIGHT GLASSES
EVAPORATOR-FAN MOTORS, PULLEYS, AND
BELTS
POWER EXHAUST MOTORS, PULLEYS, AND
BELTS
UNIT CONTROL BOX
GAS HEAT SECTION (48 Series Units Only)
MAIN AND PILOT BURNERS (48 Series Units Only)
FLUE GAS PASSAGEWAYS (48 Series Units Only)
COMBUSTION AIR BLOWER (48 Series Units Only)
ECONOMIZER DAMPER MOTOR
ELECTRIC HEATER CONTROL BOX (50 Series
Units Only)
HEATER BOX (50 Series Units Only)
25% OUTDOOR-AIR DAMPER
MODULATING POWER EXHAUST DAMPER
MOTOR
RETURN-AIR FILTERS
CONDENSER FANS AND FAN MOTORS
INLET GUIDE VANE MOTOR
Cleaning ....................................45
Lubrication .................................45
COMPRESSORS
FAN SHAFT BEARINGS
INLET GUIDE VANE BEARINGS (Units With
Optional Inlet Guide Vanes)
FAN MOTOR BEARINGS
DOOR HINGES
Adjustments ................................46
EVAPORATOR FAN AND POWER EXHAUST
MOTOR PLATE
MODULATING POWER EXHAUST DIFFERENTIAL
PRESSURE SWITCH
INLET GUIDE VANE DIFFERENTIAL PRESSURE
SWITCH (Units With Optional Inlet Guide Vanes and
Static Pressure Control)
BELT INSTALLATION AND TENSIONING
PULLEY ALIGNMENT
INSTALLING ALTERNATE MOTOR PULLEY
(Evaporator Fan Only)
CONDENSER FAN ADJUSTMENT
25% OUTDOOR-AIR DAMPER
REFRIGERANT CHARGE
PILOT LIGHT OFF (48 Series Units Only)
48DJ,DK,NP034-074
50DJ,DK,DW,DY,NB,NP034-074
Single Package Heating and Cooling Units
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 1
Tab 1a 1b
PC 111 Catalog No. 564-818 Printed in U.S.A. Form 48/50D,N-9SI Pg 1 3-96 Replaces: 48DJ,DK-3SI;
48/50NB,NP-1SI; 50DJ,DK-9SI

Table of Contents

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Carrier NP034-074 Specifications

General IconGeneral
BrandCarrier
ModelNP034-074
CategoryAir Conditioner
LanguageEnglish

Summary

GENERAL

SAFETY CONSIDERATIONS

INSTALLATION

Rigging and Unit Placement

Instructions for lifting and positioning the unit for installation.

Roof Curb

Details on installing the accessory or field-fabricated roof curb.

Roof Mount

Mounting considerations for units on various roofing materials.

Slab Mount

Requirements for installing the unit on a concrete slab.

Positioning

Clearance requirements for unit placement for airflow and service.

Field-Fabricated Ductwork

Guidance on connecting field-fabricated ductwork to the unit.

Condensate Drains

Details on selecting and installing condensate drain locations and piping.

Install Outdoor Hoods

Procedures for installing outdoor air hoods and flue hoods.

Outdoor-Air Inlet Adjustments

How to adjust manual outdoor-air dampers and economizer settings.

Field Wire Routing

Instructions for routing field wiring for control and power.

Field Electrical Connections

Important considerations for making field electrical connections.

PRE-START-UP

Unit Preparation

Steps to take before starting the unit, including checking installation.

Compressor Mounting

Instructions for loosening and adjusting compressor hold-down bolts.

Evaporator-Fan Shipping Brackets

Procedures for removing evaporator-fan shipping brackets.

Internal Wiring

Verifying and tightening electrical connections within the control box.

Refrigerant Service Valves

Checking and ensuring refrigerant service valves are properly set.

Crankcase Heaters

Ensuring crankcase heaters are properly installed and energized.

Compressor Oil

Checking compressor oil levels and procedures for adding oil.

Gas Manifold Pressure (48 Series Units Only)

Checking gas manifold pressure against the valve body stamping.

Unit Voltage

Verifying that the power source voltage matches the unit nameplate.

Leak Test and Dehydration

Procedures for testing for refrigerant leaks and dehydrating the system.

Evaporator-Fan Belts, Pulleys, and Sheaves

Checking factory-installed belts, pulleys, and sheaves for proper condition.

Condenser Fans and Motors

Checking condenser fan rotation, location, and setscrews.

Return-Air Filters

Ensuring correct return-air filters are installed and checking them.

Economizer Inlet Screens

Verifying economizer inlet screens are in place.

Economizer Dampers

Checking economizer dampers are fully closed with no power.

25% Outdoor-Air Damper

Ensuring the 25% outdoor-air damper is set correctly.

START-UP

General

Initial steps for starting the unit, including checking electrical connections.

COOLING, UNITS WITHOUT ECONOMIZER

Sequence of operation for cooling without an economizer.

HEATING, UNITS WITHOUT ECONOMIZER

Sequence of operation for heating without an economizer.

REFRIGERANT CHARGE

How to verify refrigerant charge using charging charts.

COOLING, UNITS WITH ECONOMIZER

Operation sequence for cooling with an economizer.

HEATING, UNITS WITH ECONOMIZER

Operation sequence for heating with an economizer.

VENTILATION-AIR CIRCULATION (Continuous Fan)

How to operate the unit in continuous fan ventilation mode.

AUTOMATIC CHANGEOVER USING AUTOMATIC CHANGEOVER THERMOSTAT

Operation with an automatic changeover thermostat for heating/cooling.

Head Pressure Control

How the unit controls head pressure, including fan cycling.

Service Access

Information on accessing unit components through hinged doors.

COMPRESSORS

LIQUID SERVICE VALVES, FILTER DRIERS, AND SIGHT GLASSES

Access points for refrigerant service valves, filter driers, and sight glasses.

EVAPORATOR-FAN MOTORS, PULLEYS, AND BELTS

Accessing evaporator fan motors, pulleys, and belts.

POWER EXHAUST MOTORS, PULLEYS, AND BELTS

Accessing power exhaust fan motors, pulleys, and belts.

UNIT CONTROL BOX

Location and access to the unit control box.

GAS HEAT SECTION (48 Series Units Only)

Accessing the gas heat section and its components.

MAIN AND PILOT BURNERS (48 Series Units Only)

Inspection and adjustment of main and pilot burners.

COMBUSTION AIR BLOWER (48 Series Units Only)

Cleaning and inspecting the combustion air blower.

CLEANING

Coil Cleaning

Instructions for cleaning condenser and evaporator coils.

Filter Replacement

Guidelines for replacing return-air filters based on operating conditions.

Economizer Filter Cleaning

Procedure for cleaning economizer outdoor-air filters.

LUBRICATION

COMPRESSORS

Factory oil charge and service manual reference.

FAN SHAFT BEARINGS

Lubrication instructions for fan shaft bearings.

INLET GUIDE VANE BEARINGS

Lubrication for inlet guide vane bearings.

FAN MOTOR BEARINGS

Note on sealed fan motor bearings.

DOOR HINGES

Recommendation to lubricate door hinges.

ADJUSTMENTS

EVAPORATOR FAN AND POWER EXHAUST MOTOR PLATE

How to adjust motor mounting plates for belt tension.

MODULATING POWER EXHAUST DIFFERENTIAL PRESSURE SWITCH

Location and access to the differential pressure switch.

INLET GUIDE VANE DIFFERENTIAL PRESSURE SWITCH

Location and access for inlet guide vane pressure switch.

BELT INSTALLATION AND TENSIONING

Guidelines for proper belt installation and tensioning.

PULLEY ALIGNMENT

Procedure to check and align motor and fan pulleys.

INSTALLING ALTERNATE MOTOR PULLEY (Evaporator Fan Only)

Steps for installing an alternate motor pulley for the evaporator fan.

CONDENSER FAN ADJUSTMENT

Steps to adjust condenser fan height and tighten setscrew.

25% OUTDOOR-AIR DAMPER

Adjustment procedure for the 25% outdoor-air damper.

PILOT LIGHT OFF (48 Series Units Only)

Troubleshooting steps if pilot light does not ignite.

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