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Talon 150 GX Series
Carter Talon 150 GX Series User Manual
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T
alon 150 GX/FX/DLX Series
Ser
vice Manual
2
Table of Contents
Table of Contents
3
General Information
5
Model Identification
5
Fuel and Oil Recommendations
5
Break-In Procedure
5
Dimensions
6
Engine
6
Capacities
6
Specifications
6
Weight
7
Tire Pressure
7
Location of Parts
8
Periodical Check and Services
9
Periodic Maintenance and Tune-Up Procedures
9
Tire Pressure/Wear
10
Brake Performance
10
Air Cleaner
10
Paper Filter Maintenance
10
Chassis Nuts and Bolts
11
Fuel Switch (Petcock)
11
Torque Tightening Chart
11
“ON” Position
11
Final Drive Capacity
12
Engine Oil
12
Chassis
12
Final Gear Oil
12
Engine Components: Cylinder
13
Cylinder Removal
13
Cylinder Inner Wall Wear Inspection
13
Crank Connecting Rod Mechanism: Piston Set
14
Piston Pin Inspection and Servicing
14
Piston Rings Inspection and Servicing
14
Connecting Rod End Inspection
14
Crankcase and Crankshaft Removal
15
Crank Connecting Rod Set
15
Piston Set Installation
15
Piston Rings Set up
15
Crankshaft and Crankcase Inspection
17
Crankshaft and Crankcase Installation
17
Valve Mechanism Inspection and Servicing
18
General Introduction
18
Valve Clearance Adjustment
19
Camshaft
20
Camshaft Removal
20
Camshaft Inspection
20
Rocker Arm and Rockshaft Inspection
21
Rocker Arm and Rockshaft Removal
21
Camshaft Installation
21
Rocker Arm and Rockshaft
21
Rocker Arm and Rockshaft Installation
22
Cam Chain Tensioner
22
Valve and Valve Spring
23
Valve and Valve Spring Removal
23
Valve and Valve Spring Inspection
23
Valve and Valve Spring Installation
23
Valve Guide Inner Diameter Measurement
24
Valve Guide Replacement
24
To Clean Carbon Accumulation off the Valve Guide
24
Valve Guide
24
Valve Seat
25
Valve Seat Width Measurement
25
Valve Seat Finishing
25
Valve Seat Touching Position Inspection
26
Valve and Valve Seat Lapping
27
Valve and Valve Seat Air Impermeability Inspection
27
Lubrication System Inspection and Servicing
28
Oil System Inspection and Replacement
29
Rotary Oil Pump
29
Oil Pump Removal
29
Oil Pump Inspection
30
Oil Pump Assembling
31
Oil Pump Installation
31
CV Carburetor
32
Fuel Supply System Inspection and Servicing
32
Carburetor Idling Adjustment
33
Air Adjusting Screw Adjustment
33
Vacuum Chamber
33
Vacuum Chamber Removal
33
Vacuum Chamber Installation
34
Automatic Side Starter (Choke)
34
Automatic Side Starter Inspection
34
Float Chamber
34
Carburetor Installation
35
Float Chamber Inspection
35
Fuel Level Inspection
35
Float Chamber Installation
35
Air Cut Valve (Acv)
36
Air Cut Valve Removal
36
Air Cut Valve Installation
36
Air Check Valve
36
Transmission Components Inspection and Servicing
37
Starting Mechanism Inspection and Servicing
37
Kick Return Starting Mechanism
37
Spiral Spine Transferring Style Staring Mechanism Removal
37
Spiral Spline Transferring Style Starting Mechanism Inspection
38
Spiral Spline
38
Transferring Style Starting Mechanism Installation
39
Electrical Starting Mechanism
40
Starter Motor
40
Starter Motor Removal
40
Armature Inspection
41
Carbon Brush Inspection
41
Starter Motor Installation
42
Reduction Mechanism
43
Reduction Gear Inspection
43
Engaging Mechanism
43
Starting Clutch Removal
44
Starting Clutch Inspection
44
Starting Clutch Installation
45
Controlling Mechanism
45
Starter Relay Inspection
45
Belt Driven Cvt Mechanism Inspection and Servicing
46
Drive Belt Pulley
48
Drive Belt Pulley Removal
48
Drive Belt Pulley Inspection
48
Drive Belt Pulley Installation
49
Clutch Disassembling
50
Clutch Inspection
50
Clutch Removal
50
Clutch
50
Clutch Installation
51
Driven Belt Pulley
52
Driven Belt Pulley Removal
52
Driven Belt Pulley Inspection
52
Driven Plate Bearing Replacement
53
Driven Belt Pulley Installation
54
Transmission Belt
54
Transmission Belt Inspection
54
Transmission Case Oil Inspection
55
Transmission Case Oil Replacement
55
Rear Transmission Mechanism
55
Transmission Case
56
Transmission Case Removal
56
Transmission Case Gear Inspection
56
Bearing on the Transmission Case Cover Replacement
57
Bearing on the Left Crankcase Body Replacement
58
Oil System Inspection and Servicing
60
Charging System Inspection and Servicing
60
Electric Leakage Testing
60
Charging Status Inspection
60
Battery Open-Circuit Voltage Inspection
61
Battery Installation
61
Battery Removal
61
Battery
61
Battery Charging
62
Primary Coil
62
Primary Coil Inspection
63
Generator Removal and Inspection
63
Standard Value
63
Generator Installation
64
Regulate Rectifier
64
Main Wiring – Sub Electric Circuit Condition Inspection
64
Connecting Type
65
Resistor
65
Resistor Resistance Value Measurement
65
Regulate Rectifier Inspection
65
Ignition System Inspection and Servicing
66
Ignition Time Inspection
66
Ignition System Inspection
66
Ignition Charging Coil
67
Trigger Winding
68
CDI Component
68
Remove the CDI Component
68
Secondary Ignition Coil Inspection
69
Primary Ignition Coil Inspection
69
Ignition Coil Removal
69
Ignition Coil Installation
69
Rear Axle Removal
70
Rear Swingarm
70
Chassis
70
Front & Rear Shocks
71
Adjustment of Front & Rear Shock
71
Front Wheel Replacement
71
Front Hubs
72
Seat
72
Steering Shaft
72
Head and Steering Gear Box
72
Tie Rod
73
Throttle & Brake Pedal
73
Steering Knuckle Support
73
A-Arms
73
Service Air Cleaner
74
To Service Pre-Cleaner
74
Spark Plug
74
Front Wheel Alignment
74
Chain Adjustment
75
Reverse Comp.
75
Wiring Diagram
76
Index
77
4
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Carter Talon 150 GX Series Specifications
General
Brand
Carter
Model
Talon 150 GX Series
Category
Offroad Vehicle
Language
English
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