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CAS Scales CL5000 Series User Manual

CAS Scales CL5000 Series
114 pages
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CL5000 Series
(CL5000, CL5200, CL5500)
Service Manual
(English)
Rev. 2011. 04. 07

Table of Contents

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CAS Scales CL5000 Series Specifications

General IconGeneral
CalibrationExternal Calibration
DisplayLCD
Power SupplyAC adapter or 4 AA batteries
InterfaceRS-232
Operating Temperature0°C to 40°C
Units of Measurementg

Summary

Proper Operation

Introduction

Introduction to the CAS CL5000 series price computing printer scale.

Model and Specificationl

Environmental Conditions & Safety

Environmental Protection

Guidelines for installing the scale in appropriate environments to prevent damage.

Personal Safety

Importance of being aware of personal safety during operation and maintenance.

Safety Precautions

Essential safety measures to follow when operating the scale.

Leveling and Footer Location

Location

Proper placement of the scale on a flat and stable surface away from drafts.

General Footer

Details on the factory-set footer locations for CL5000/CL5500 and CL5500-D.

Short Case Footer

Instructions for using a shorter footer in narrow spaces.

Leveling

How to properly level the scale using the adjustable legs.

Power Outlet and Requirements

Classification

Scale Overview

Overview of the different types of CAS CL5000/CL5500 scales available.

Display and Indicators

Display Types

Details on Type-I and Type-II display configurations for CL5000 and CL5500.

Additional Display Types

Details on Type-III (CL5000-G) and Type-IV (CL5500-D) displays.

Printer

Indicators

Table explaining symbols and their meanings for different scale types.

Commuication

Key Pad

Standard Type Keypad

Illustration and description of the standard type keypad layout.

Pole Type Keypad

Illustration and description of the pole type keypad layout.

Hanging Type Keypad

Illustration and description of the hanging type keypad layout.

Self-service Type Keypad

Illustration and description of the self-service type keypad layout.

Double Body Type Keypad

Illustration and description of the double body type keypad layout.

Getting Started

Sealing Method

Explanation of the sealing method with diagrams.

Installation of the Label Roll

Specifications and steps for installing the label roll.

Turning Power On/Off

Program Menu and Tree

How to access PROGRAM MODE

Instructions on how to enter and navigate the PROGRAM MODE.

Program Menu Tree

Detailed breakdown of the program menu structure with codes.

Calibration Menu Tree

Tree structure for calibration related menus and functions.

Calibration Mode

Calibration

Overview of weight calibration and A/D related settings.

Span Calibration (Menu Code 8110)

Procedure for performing span calibration using certified weights.

Span/Zero Fine Adjust (Menu Code 8120)

Fine-tuning scale span and zero after initial calibration.

Capacity & Units (Menu Code 8130)

Setting weighing unit, capacity, and interval for the scale.

Gravity Constant (Menu Code 8140)

Setting the gravity constant for accurate calibration based on location.

Percent Calibration (Menu Code 8150)

Performing percent calibration when max weight is unavailable.

Linearity Adjust (Menu Code 8160)

Re-adjusting the mid-range weight level for precise calibration.

Zero & Tare Setting (Menu Code 8170)

Setting zero, tare, and overload ranges according to local regulations.

Factory Setting

A/D Initialize (Menu Code 8183)

Initializes the Analog-to-Digital converter for scale settings.

Linearity Fine Adjust (Menu Code 8184)

Fine adjustment of linearity for improved measurement accuracy.

Hysteresys Calibration (Menu Code 8185)

Performing hysteresis calibration to ensure consistent readings.

Memory Clear

Clear Report (Menu Code 8211)

Clears all sales reports from the scale's memory.

Clear All PLU (Menu Code 8212)

Clears all Product Look-Up (PLU) data, including discount data.

Clear All Table (Menu Code 8213)

Clears all table data except PLU and discount information.

Flash All Clear (Menu Code 8214)

Clears all memory, requiring reinstallation of primary data.

Scale Type

Printer Hardware

Print Mode (Menu Code 8310)

Setting the printer mode to label, ticket, or continuous label.

Label/Ticket Size (Menu Code 8320)

Manually inputting or measuring label and ticket dimensions.

Sensor Calibration (Menu Code 8330)

Calibrating the printer's gap, peel, and out-of-paper sensors.

Sensor & Motor (Menu Code 8340)

Configuring active peel-off, rewind motor, and label paper settings.

Print Intensity (Menu Code 8350)

Adjusting the print intensity level for labels and tickets.

Adjust Feed Length (Menu Code 8360)

Setting the feed alignment for accurate label dispensing.

Label Pre-print (Menu Code 8370)

Setting the length for pre-printed labels.

Printer Initialize (Menu Code 8380)

Resetting the printer to its default settings.

Network Options

Enable Interface (Menu Code 8410)

Setting the usage of I/O interfaces like Ethernet, USB, and RS485.

Self Test

Display Test (Menu Code 8510)

Performing a test of the scale's display functionality.

A/D Test (Menu Code 8520)

Testing the Analog-to-Digital converter levels and values.

Keyboard Test (Menu Code 8530)

Testing the functionality of each key on the scale's keypad.

Chess Print (Menu Code 8540)

Printing a test pattern to check the thermal print head (TPH) condition.

Printer Sensor Test (Menu Code 8550)

Testing peel-off and head-up sensors in real-time.

Memory Information (Menu Code 8560)

Displaying information about the scale's memory status and capacity.

Firmware Version (Menu Code 8570)

Checking the scale's firmware version for upgrades or debugging.

Servicing & Parts Replacement

Platform Safety Overload Adjustment

Adjusting the platform to prevent safety overload issues.

Removing the Upper Case

Step-by-step instructions for safely removing the scale's upper case.

Main board Replacement

Procedure for replacing the main circuit board of the scale.

Power Supply Replacement

Procedure for replacing the scale's power supply unit.

Load Cell & AD Converter Replacement

Steps for replacing the load cell and AD converter module.

Print Assembly Replacement

Procedure for replacing the printer module assembly.

Display Replacement

Steps for replacing the scale's display unit.

Keyboard Replacement A,B(with/without breaking sealing)

Instructions for replacing the keyboard, with and without breaking the seal.

Installing Options

Installing Ethernet Card

Guide for installing an Ethernet communication card.

Installing Wireless Lan Card

Guide for installing a wireless LAN card.

Installing Memory Expension Card (CL5000)

Guide for installing a memory expansion card in CL5000 models.

Update

F/W update (CL5000)

Procedure for updating the firmware of CL5000 models via RS232C.

F/W update (CL5500)

Procedure for updating the firmware of CL5500 models via RS232C.

Schematic & Diagrams

System Block Diagram (CL5000-B,P,R,G,S,H)

System block diagram for CL5000 models (B,P,R,G,S,H).

System Block Diagram (CL5500-D)

System block diagram for CL5500-D model.

System Block Diagram (CL5500-B,P,R,H,S)

System block diagram for CL5500 models (B,P,R,H,S).

Connection Diagram (CL5000-B,P,R,G,S,H)

Connection diagram for CL5000 models (B,P,R,G,S,H).

Connection Diagram (CL5500-D)

Connection diagram for CL5500-D model.

Connection Diagram (CL5500-BPRHS)

Connection diagram for CL5500 models (B,P,R,H,S).

I/O Pin Connection (CL5000-B,P,R,G,S,H)

Pinout details for I/O connections on CL5000 models.

I/O Pin Connection (CL5500)

Pinout details for I/O connections on CL5500 models.

Exploded Views

Scale Assy (B,P,R,G-type)

Exploded view of the scale assembly for B,P,R,G types.

Scale Assy (H-type)

Exploded view of the scale assembly for H-type.

Body Assy (B,P,R,G-type)

Exploded view of the body assembly for B,P,R,G types.

Body Assy (H-type)

Exploded view of the body assembly for H-type.

Platform (B,P,R,G-type)

Exploded view of the platform assembly for B,P,R,G types.

Main Frame (H-type)

Exploded view of the main frame assembly for H-type.

I.O cover (H-Type)

Exploded view of the I/O cover assembly for H-type.

Upper Case

Exploded view of the upper case assembly.

Pole display (R-type)

Exploded view of the pole display assembly for R-type.

Pole display (P-type)

Exploded view of the pole display assembly for P-type.

Pole display (G-type)

Exploded view of the pole display assembly for G-type.

Printer Assembly

Exploded view of the printer assembly.

Printer Header Assemble

Exploded view of the printer header assembly.

Cartridge

Exploded view of the printer cartridge.

Tray assembly (B,P,R,G-type)

Exploded view of the tray assembly for B,P,R,G types.

Tray assembly (H-type)

Exploded view of the tray assembly for H-type.

Lan card

Exploded view of the LAN card.

Self-service Type

Exploded view of the self-service type scale.

Double Body Type – (Head cover A’ssy)

Exploded view of the head cover assembly for double body type.

Double Body Type – (Cartridge A’ssy)

Exploded view of the cartridge assembly for double body type.

Double Body Type – (Base bracket A’ssy)

Exploded view of the base bracket assembly for double body type.

Double Body Type – (Door A’ssy)

Exploded view of the door assembly for double body type.

Double Body Type – (Head A’ssy)

Exploded view of the head assembly for double body type.

Double Body Type – (Tray A’ssy)

Exploded view of the tray assembly for double body type.

Double Body Type – (Upper A’ssy)

Exploded view of the upper assembly for double body type.

Double Body Type – (Platform A’ssy)

Exploded view of the platform assembly for double body type.

Double Body Type – (Body A’ssy)

Exploded view of the body assembly for double body type.

Part List

Electronic

List of electronic components.

Mechnical

List of mechanical components.

Revision

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