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Castolin Eutectic POWERmax2 - Commissioning; Technical Data; Welding Specifications

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9
Fig. 2: Front view of POWERmax
2
1) Main ON/OFF switch (at the back)
2) Control diode for operation
3) Control diode for thermal overload
4) Selector switch for MMA / TIG
5) Read-out potentiometer for welding current (5 - 140 A)
6) Plus output terminal
7) Minus output terminal
Standard values for setting parameters for thoriated (2%) and ceriated (2%) tungsten electrodes
Tungsten electrode = (-) Argon flow Gas nozzle size
Ø/mm Ampere l/min (G 140 RA)
1,0 < 80 3 - 4 4
1,6 70 - 140 4 - 5 6
2,4 130 - 230 4 - 6 8
Commissioning
o Follow safety instructions.
o Connect mains plug.
o Connect TIG welding torch cable to adapter cable,
attach the cable to the minus terminal of the
equipment and lock by turning to the right.
o Insert earth cable in plus terminal and lock by
turning to the right.
o Attach gas tube to argon welding regulator.
The required rate of flow is 3 - 10 l/min.
o Turn on main switch.
o Tilt selector switch to TIG operation .
o Adjust welding current (the standard value may be
found in the table) on the welding current poten-
tiometer .
o Open gas valve on torch.
o Place torch with gas nozzle on the workpiece so that
a distance of 2 - 3 mm is maintained between the
electrode end and the workpiece.
o Tilt the torch with the gas nozzle slowly until the
tungsten needle touches the workpiece.
o Ignite the arc by carefully lifting the torch.
o Start welding.
o Stop welding by increasing the distance between
the torch and the workpiece, thereby breaking the
arc.
Technical data
Welding current range: 5 A - 140 A
Welding current
at 35 % duty cycle
1
): 140 A
at 60 % duty cycle
1
): 120 A
at 100 % duty cycle
1
): 100 A
No-load voltage (electrode): 93 V
Mains voltage: 230 V
single phase
50/60 Hz
Max. input power
at 100 % duty cycle
1
): 3,8 kVA
Power factor cos. ϕ:0,99
Efficiency at 100 % duty cycle
1
): 88 %
Mains fuse rating: 16 A slow blow
Supply line cross section: 3 x 2.5 mm²
Enclosure protection class: IP 23
Cooling system: AF
Insulation class: B
Dimensions L x W x H (mm): 312 x 109 x 196
Weight (excluding mains cable): 4.2 kg
1
) 10 min. cycle, 40° C ambient temperature to comply with
EN 60974-1 european standard

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