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Taking proper care of your lift truck is a vital
part of the overall planned maintenance pro-
gram.
Your participation in this program will provide
an early warning to help identify potential
maintenance problems.
Do-it-yourself maintenance does not include
repairs. If your truck requires any repairs, con-
sult your Cat lift truck dealer. The dealer’s lift
truck mechanics are well trained and know how
to safely make repairs. Service Manuals are
also available from your Cat lift truck dealer.
Follow these rules to help save you from injury
and to service your truck properly.
◆◆
General
The fuel shut off valve is located near the air
cleaner inside the engine hood. To avoid an
accident, close this valve when performing
maintenance.
– Make sure the service area is safe.
– Park the truck on a level ground with
the forks lowered, parking brake
applied, transmission in NEUTRAL,
the direction lever in NEUTRAL, the
lock knob in NEUTRAL, engine
stopped and the wheels blocked.
– Follow the recommended safety pro-
cedures.
– Use only the right tools for the job.
Lines, Tubes and Hoses
DO NOT bend or strike high pressure
lines. DO NOT install bent or damaged
lines, tubes or hoses.
Repair loose or damaged fuel and oil
lines, tubes or hoses. Leaks can cause
fires. Contact your dealer for repair or
replacement.
Check lines, tubes and hoses carefully.
DO NOT use your bare hands to check
for leaks, use a board or cardboard.
Tighten connections to the recom-
mended torque. If any of the following is
found on a part, replace the part.
– End fittings damaged or leaking.
– Outer covering chafed or cut and
wire reinforcing exposed.
– Outer covering ballooning locally.
– Evidence of kinked or crushed hose.
– Metal embedded in the outer cover.
– End fittings displaced.
Make sure all clamps, guards and heat
shields are installed correctly to reduce
the risk of vibration, rubbing against
other parts, and excessive heat during
operation.
103938
Close
Open
If the truck is found to be in need of repair
or in any way unsafe, or contribute to an
unsafe condition, the matter shall be
reported immediately to the designated
authority, and the truck shall not be oper-
ated until it has been restored to safe oper-
ating condition.
WARNING
!
WARNING
!
CAUTION
!