EasyManua.ls Logo

CAT Forklift User Manual

CAT Forklift
163 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operation & Maintenance Manual
99730-85141Keep this manual in your lift truck as a ready reference.
GP40K AT29C-00011-20230
AT29C-20231-up
GP40KL AT29C-50011-70230
AT29C-70231-up
GP45K AT29C-80001-89999
AT29C-R0231-up
GP50K AT33B-50001-70230
AT33B-70231-up
DP40K AT19C-00011-20230
AT19C-20231-up
DP40KL AT19C-50001-70230
AT19C-70231-up
DP45K AT19C-80001-89999
AT19C-R0231-up
DP50K AT28B-50001-70230
AT28B-70231-up
Question and Answer IconNeed help?

Do you have a question about the CAT Forklift and is the answer not in the manual?

CAT Forklift Specifications

General IconGeneral
BrandCAT
ModelForklift
CategoryTrucks
LanguageEnglish

Summary

Foreword

Introduction to Lift Truck Operation

Discusses the importance of operator skill, knowledge, and guidance for safe operation.

How to Use This Manual

Understanding Safety Signs and Notices

Explains the meaning of DANGER, WARNING, CAUTION, and SAFETY ALERT symbols used in the manual.

Safety Rules for Lift Truck Operators

General Safety Guidelines

Covers general rules, regulations, and responsibilities for lift truck operators.

Warning Decals Location and Description

Identifies the location and purpose of various warning decals on the lift truck.

Operating Precautions and Working Precautions

Details essential precautions for safe operation, including slippery surfaces and visibility.

LP-Gas Safety and Refueling Guidelines

Provides safety guidelines for handling and refueling LP-Gas powered lift trucks.

Know Your Lift Truck

Serial Number and Capacity Plate Identification

Explains the location and importance of serial number and capacity plates for reference.

Model View and Component Identification

Provides diagrams identifying key components and their locations on the lift truck.

Operator's Compartment Overview and Controls

Details the instruments, pedals, and levers within the operator's compartment.

Instrument Panel Features and OK Monitor

Describes the engine coolant gauge, hourmeter, fuel gauge, and OK monitor.

How to Avoid a Tipover; How to Survive One

Understanding Lift Truck Stability Factors

Explains factors affecting lift truck stability like CG and load placement.

Capacity Charts and Load Center Guidance

Details how capacity charts determine safe load limits based on weight and load center.

Tipover Prevention Do's and Don'ts

Provides crucial tips on operating practices to prevent tipovers.

Surviving a Tipover Incident Procedures

Offers guidance on actions to take and safety measures during a tipover.

Operation

New Lift Truck Break-In Procedures

Outlines the initial 100-hour break-in period for new trucks.

Before Starting Engine Safely

Details pre-start checks and safety rules for safe engine ignition.

Engine Starting Procedures (Gasoline, Diesel, LP-Gas)

Covers the steps for starting gasoline, diesel, and LP-gas engines.

Engine Won't Start Troubleshooting

Provides a flowchart to diagnose and resolve engine starting issues.

Operating Techniques

Stacking Methods and Load Stability

Discusses techniques for forming stable stacks with different load types.

Handling Loads Safely and Within Capacity

Emphasizes handling only stable loads and adhering to truck capacity limits.

Inching Into and Lifting Loads

Explains the precise maneuvering required for picking up and lifting loads.

Traveling with Loads Safely

Covers centering loads, chain checks, and visibility considerations during travel.

Storing the Lift Truck

End of Shift Storage Procedures

Outlines steps for securing the truck at the end of each shift.

Long Term Storage Recommendations

Provides precautions for storing the lift truck for extended periods.

Transportation Hints

Lift Truck Shipping and Tiedown Information

Covers essential safety measures and procedures for transporting lift trucks.

Special Situations

Care in Cold Weather Operations

Provides guidelines for operating and maintaining the truck in freezing temperatures.

Care in Hot Weather Operations

Offers advice for operating and maintaining the truck in high temperatures.

Care in Severe Dust or Lint Conditions

Details maintenance for trucks operating in dusty environments.

Troubleshooting

Changing a Tire Safely

Covers procedures and safety warnings for changing lift truck tires.

Stalled Engine Diagnosis and Restart

Guides users on addressing a stalled engine and restarting it.

Engine Coolant Temperature Issues

Addresses problems when the coolant temperature gauge enters the red zone.

Powershift Transmission Oil Temp Warning Light

Explains the meaning and action for the transmission oil temperature warning light.

Maintenance

General Maintenance Guidelines

Stresses the importance of proper maintenance and consulting dealers for repairs.

Inspection Precautions for Safety

Details safety measures and checks required before performing inspections.

Maintenance Schedule Overview

Provides a comprehensive schedule for periodic maintenance based on service hours.

Parts Requiring Periodic Replacement

Lists parts that need periodic changing due to material deterioration.

Service Data

Fuel Information and Specifications

Covers gasoline, oxygenated gasoline, ethanol, methanol, and MTBE fuel recommendations.

Diesel and LP-Gas Fuel Specifications

Details preferred diesel fuels and LP-Gas specifications including sulfur content.

Coolant Information and Water Quality

Explains coolant types, mixing, and water quality requirements for the cooling system.

Antifreeze Addition Guidelines

Provides instructions on making proper antifreeze additions to the cooling system.

Specifications and Refill Capacities (Standard Models)

Technical Specifications Table

Details specifications like belt deflection, spark plugs, free play, and tire pressure.

Refill Capacities and Truck Weights

Provides approximate refill capacities for various systems and truck weights.

To the Cat Lift Truck Owner

Importance of Using Genuine Parts

Stresses the benefits of using genuine parts for safety, performance, and warranty.

Instructions for Ordering Parts

Advises on providing serial and model numbers when ordering parts or requesting service.

Service Registration Record

Provides a form for recording service details for future reference.

Transfer of Ownership Report Form

A form for reporting ownership changes, intended for customer use.

Related product manuals