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As the operator, you are responsible for the performance of daily pre-start
inspection. You are also responsible for those items listed under Every 50
Service Hours or Weekly, Whichever Comes First to keep your lift truck
in proper working condition.
For periodic inspection and periodic change of rubber parts, however, rely
on the expert knowledge of the factory-trained servicemen, and the service
facilities at your Cat lift truck dealer’s workshop.
Periodic inspection time intervals
• One month after delivery of a new truck
• Every 200 service hours or monthly,
whichever comes first
• Every 400 service hours or 2 months,
whichever comes first
• Every 600 service hours or 3 months,
whichever comes first
• Every 1200 service hours or 6 months,
whichever comes first
• Every 2400 service hours or 1 year,
whichever comes first
MAINTENANCE
◆◆
Maintenance Schedule
Item Service Page
Accelerator pedal Check 100
Brake pedal Check 100
Inching pedal Check 101
Parking brake lever Check 101
Seat belt Check 101
Seat adjustment Check 101
Horn Check 102
Steering wheel Check 102
movement
Amount of fuel (truck level) Check 102
Stop lights Check 102
OK monitor Check 102
Lift chains Check/adjust 103
Engine Check 104
Service brakes Check 104
Back-up lights Check 104
Engine crankcase Check oil level 105
Engine coolant Check 106
coolant level
Hydraulic oil Check 109
oil level
• Every 10 Service Hours or Daily (Pre-Start),
Whichever Comes First, continued
Item Service Page
Damaged or faulty operation found
the day before Check 99
Oil, fuel or coolant leaks Check 99
Lights Check 99
Load backrest extension Check 99
Tilt cylinder socket bolts Check 100
Overhead guard Check 100
Assist grip Check 100
• Every 10 Service Hours or Daily (Pre-Start),
Whichever Comes First
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