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CEA Qubox 405W PULSE - User Manual

CEA Qubox 405W PULSE
75 pages
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Qubox 405w - 505w
PULSE
EN
ENGLISH
CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A.
C.so E. Filiberto, 27 - 23900 Lecco - Italy
Tel. ++39.0341.22322 - Fax ++39.0341.422646
Cas. Post. (P.O.BOX) 205
E-mail: cea@ceaweld.com - web: www.ceaweld.com
1020HC94D-EN-01/2020 SN - BO xxxxx

Table of Contents

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Summary

Special Processes for QUBOX PULSE

vision.PIPE

Innovative MIG/MAG process for first root pass in pipe welding.

vision.COLD

Low heat transfer MIG/MAG process for thin plating and brazing.

vision.ULTRASPEED

High speed MIG/MAG process for steel and non-ferrous materials.

vision.POWER

Process for medium/large thickness steel with high penetration.

E.C.P. EXTENDED CURVE PACKAGE

Package of additional curves for specialized machining.

Technical Data

Usage Limits (IEC 60974-1)

Outlines operational limits based on standards for discontinuous use.

Ambient Conditions

How to Lift Up the System

Instructions for safely lifting and transporting the welding unit.

Serial Number

Explains the location and importance of the serial number for tracing.

Opening the Packaging

Guides the user through unpacking and initial inspection of the system.

Installation and Connections

Connection to the Electrical Supply

Instructions for proper and safe connection to the mains power supply.

Usage Norms

Control Apparatus (Fig. A)

Identifies and describes the main components of the control apparatus.

MIG-MAG Welding; PULSE MIG

1 - Connecting the Gas Hose and Torch (Fig. B1-B2)

Instructions for connecting gas hose and water cooling tubes for the torch.

2 A - Connecting the Cables - Welding with a POSITIVE POLE TORCH (Fig. B1)

Details connecting cables for welding with a positive pole torch.

MIG-MAG Welding; PULSE MIG (cont.)

2 B - Connecting the Cables - Welding with a NEGATIVE POLE TORCH (Fig. B2)

Details connecting cables for welding with a negative pole torch.

3 - Welding

Steps for starting and performing the welding process.

Welding Modes

Spot Welding

Explains the specific torch and settings required for spot welding.

Interval Welding

Details the "stitch pause" feature for intermittent welding.

Aluminium Welding

Provides specific steps for welding with aluminium wire.

Electrode Welding (MMA)

Covers welding with coated electrodes and adjustable functions.

Part to be Welded

Welding Parameters

General indications for electrode choice and current settings.

TIG Welding with Lift

1) Connecting the Welding Cables (Fig. D)

Instructions for connecting welding cables for TIG welding.

2)

Step to switch on the welding machine.

3)

Instructions for setting up parameters on the feeder control panel.

4)

Step to open the gas cylinder and regulate flow.

5)

Guidance on igniting the electric arc using the "Lift" method.

6)

Explains the SWS "Smart Welding Stop" system for TIG welding.

7)

Reminder to shut off the gas cylinder valve after welding.

Maintenance

QUBOX PULSE

Important maintenance steps for the QUBOX PULSE unit, including dust removal.

TORCH

Guidance on frequent maintenance for the welding torch.

Spare Parts

Optional

Troubleshooting and Elimination

Replacing the Digital Interface PCB

Step-by-step guide for replacing the digital interface PCB.

Meaning of Graphic Symbols

Wiring Diagram

Key to the Electrical Diagram

Defines the components and connectors used in the wiring diagram.

Colour Key

Provides a key for the wire colours used in the electrical diagrams.

Usage Limits (QBW1 Cooling Unit)

Installation

Warning about horizontal installation and site selection criteria.

Usage Norms (QBW1 Cooling Unit)

Control Apparatus (Fig. A)

Identifies and describes the control apparatus components of the cooling unit.

Start-up; Drainage (QBW1 Cooling Unit)

Maintenance (QBW1 Cooling Unit)

Wiring Diagram (QBW1 Cooling Unit)

Meaning of Graphic Symbols (QBW1 Cooling Unit)

Hydraulic Diagram (QBW1 Cooling Unit)

Ordering Spare Parts

EN Ordering Spare Parts

Details the necessary information for requesting spare parts in English.

QF4 Wire Feeder Introduction

Description

Highlights features of the 4-roller wire feeder for precise wire feeding.

How to Lift Up the System

Instructions for safely lifting and carrying the wire feeder unit.

Opening the Packaging

Guides the user through unpacking and checking the wire feeder.

QF4 Wire Feeder Installation and Connections

Connection of the Interconnecting Cable Between Wire Feeder and Generator

Connecting the power, auxiliary, and gas lines between feeder and generator.

Connecting the Torch

Steps for connecting the torch and its cooling water hoses.

QF4 Wire Feeder Operation

Loading Wire

Step-by-step guide for loading wire into the feeder.

Assembly of Drive Rollers

Instructions for installing and adjusting the drive rollers.

Instructions for Use

Explains the control panel functions and operation.

QF4 Wire Feeder Maintenance and Troubleshooting

Before Welding

Pre-welding checks and settings for the wire feeder.

Optional

Information about the digital control unit's recognition device.

Supply Wire Feeder

Maintenance tasks for the wire feeder, including cleaning and checks.

Torch

Maintenance recommendations for the welding torch.

Replacing the Motor Control Board

Steps for replacing the motor control board.

Simple Automation

Describes interfacing the welding machine with automatic plants.

Digital Inputs

Explains the function of digital inputs for control signals.

Analogue Inputs

Details analogue inputs for parameter regulation.

Digital Outputs

Explains digital outputs for signalling welding status.

Welding Defects (QF4 Wire Feeder)

Wiring Diagram (QF4 Wire Feeder)

QF4 Wire Feeder Diagram Keys

Key to the Electrical Diagram

Defines the components and connectors used in the wiring diagram.

Meaning of Graphic Symbols on Machine

Explains the meaning of various symbols found on the machine.

QF4 Wire Feeder Drive Mechanism

IT Rulli di Trascinamento A

Lists the drive rollers and their specifications.

IT Filo Animato EN Cored Wire

Information on cored wire types supported.

Ordering Spare Parts (QF4 Wire Feeder)

EN Ordering Spare Parts

Details the necessary information for requesting spare parts in English.

QM;QP Control Panel Overview

Key and Knob Commands (1;2)

Explains the function of the main keys and encoders on the control panel.

QM;QP Control Panel Commands (cont.)

Key and Knob Commands (2;2)

Continues the explanation of control panel keys and their functions.

Display and LED Indications (QM;QP Control Panel)

QM;QP Control Panel Initial Operations

Switching on the Welding Machine and Initial Screen

Steps for powering on the machine and understanding the initial screen.

Viewing the Software Version Installed

Procedure to check the installed software version on the machine.

Loading of the Wire

Step-by-step guide for loading wire into the torch.

Gas Test

Procedure for testing the gas flow system.

QM;QP Control Panel MIG;PULSE;Special Processes

1- Welding Process Selection

How to select the primary welding process.

2 a - Selection of Welding Programme (Standard Method)

Standard method for selecting welding programs using the program table.

QM;QP Control Panel Advanced Program Selection

Special Functions Fx

Details adjustable functions available for specialized welding.

Menu INFO

Accessing the basic information menu for the control panel.

QM;QP Control Panel Timers and Errors

Timer Arc On

Displays the actual welding time used by the machine.

Timer Welding Machine On

Indicates the total time the welding machine has been switched on.

Error Log

How to access and interpret error codes and messages.

QM;QP Control Panel Diagnostics and Settings

Test

Allows checking the functionality of certain devices.

Diagnostics

Provides information for service personnel to diagnose malfunctions.

Software Version

How to view the installed software version.

QM;QP Control Panel Serial Number and Configuration

Serial Number

How to view the serial number of the interface board.

Menu Advance Configuration

Accessing advanced settings for experienced operators.

Factory Default (FAC)

Procedure to reset all parameters and jobs to factory defaults.

QM;QP Control Panel Calibration and Settings

Safety Calibration Code (SCC)

Optimizes welding circuit efficiency by setting cable length.

Torch Selection (GUn)

Allows choosing the type of torch from available options.

Push Pull Settings (PPSEt)

Configuration for push-pull welding processes.

QM;QP Control Panel Torch and Offset Settings

Torch Calibration (Push Pull)

Procedure to calibrate a push-pull torch.

Delta Offset

Adjusting the wire speed offset.

QM;QP Control Panel Wire Speed Adjustments

Delta Gain

Adjusting the wire speed change percentage.

Motor Calibration (Mot CAL)

Calibrating the wire feed speed parameters.

QM;QP Control Panel Parameter Adjustments

Arc Length Adjust

Adjusting the arc length parameter for MIG processes.

Cycle

Enabling and configuring the CYCLE welding mode.

Water Cooling Mode

Setting the water cooling mode (On Demand, Always On, Off).

Remote Control Selection

Configuring how the remote control is managed.

QM;QP Control Panel Security Settings

Password

Setting up a password to protect the control panel.

Blocks

Function to block or limit the use of machine parameters and functions.

QM;QP Control Panel Program Selection

1- Welding Process Selection

How to select the primary welding process.

2 a - Selection of Welding Programme (Standard Method)

Standard method for selecting welding programs using the program table.

QM;QP Control Panel Advanced Program Selection

2 b - Selection of Welding Programme (Advanced Method)

Advanced method for selecting welding programs using feeder settings.

QM;QP Control Panel Modes and Defaults

3- Welding Mode Selection

Selecting the specific welding mode (e.g., 2T, 4T).

4 - Special Functions Fx Selection

Details adjustable functions for MIG-MAG and PULSE MIG welding.

PROGRAM DEFAULT (dEF)

Resets all settings and parameters to factory defaults.

QM;QP Control Panel Parameter Display

Wire Speed

How to set and view the wire feed speed.

Welding Current

How to set and view the welding current.

Welding Voltage

How to set and view the welding voltage.

Hold

Explains the HOLD function which displays welding parameters after completion.

QM;QP Control Panel Manual MIG-MAG

1 - Welding Process Selection

How to select the MIG-MAG manual process.

2 - Welding Mode Selection

How to select the welding mode for MIG-MAG manual.

3 - Special Functions Fx Selection

Details adjustable functions for manual MIG-MAG welding.

QM;QP Control Panel Program Defaults

PROGRAM DEFAULT (dEF)

Resets all settings and parameters to factory defaults.

QM;QP Control Panel Parameter Display (cont.)

Wire Speed

How to set and view the wire feed speed.

Welding Current

How to set and view the welding current.

Welding Voltage

How to set and view the welding voltage.

Hold

Explains the HOLD function which displays welding parameters after completion.

Special Processes (QUBOX)

vision.COLD (CLd)

Low heat transfer MIG/MAG process for thin plating and brazing.

EXTENDED CURVES PACKAGE (ECP)

Package of additional curves for specialized machining.

Specialized Welding Processes

vision.PIPE (PiP)

Innovative MIG/MAG process for pipe root passes.

vision.POWER (Pou)

Process for medium/large thickness steel with high penetration.

vision.ULTRASPEED (USP)

High speed MIG/MAG process for steel and non-ferrous materials.

Electrode (MMA) Welding

1 - Welding Process Selection

How to select the MMA welding process.

2 - Selection of Welding Program

How to select the MMA welding program.

QM;QP Control Panel MMA Functions

3- Special Functions Fx Selection

Details adjustable functions for MMA welding.

PROGRAM DEFAULT (dEF)

Resets all settings and parameters to factory defaults.

4 - Pre-Setting

Setting pre-welding parameters like current and voltage.

5 - Welding

Display information during the welding process.

QM;QP Control Panel Hold Function

6 - HOLD

Explains the HOLD function which displays welding parameters after completion.

TIG Welding with Lift Striking

1 - Welding Process Selection

How to select the TIG welding process.

2 - Special Functions Fx Selection

Details adjustable functions for TIG welding.

QM;QP Control Panel Program Defaults and Welding

PROGRAM DEFAULT (dEF)

Resets all settings and parameters to factory defaults.

3 - Pre-Setting

Setting pre-welding parameters like current and voltage.

4 - Welding

Display information during the welding process.

5 - HOLD

Explains the HOLD function which displays welding parameters after completion.

QM;QP Control Panel Job Management

1- Creating and Saving a Job

Procedure to create and save welding settings (jobs).

2- Job Selection

How to select a previously saved welding job.

3- Pre-Setting; Viewing Memorised Job Data

Viewing saved job data without modification.

4 - Welding

Display information during welding based on selected job.

5 - HOLD

Explains the HOLD function after welding.

QM;QP Control Panel Job Modification and Deletion

6- Modification and Overwriting of a Memorised Job

How to edit and overwrite existing welding jobs.

7 - Deleting a Job Saved

Procedure to delete saved automatic welding points.

Error Condition (QM;QP Control Panel)

Error Codes and Diagnostics

CEA Qubox 405W PULSE Specifications

General IconGeneral
BrandCEA
ModelQubox 405W PULSE
CategoryPortable Generator
LanguageEnglish