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CenterLine VeriFast LVDT - User Manual

CenterLine VeriFast LVDT
50 pages
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connecting needs with capabilities
VeriFast
TM
LVDT
User Manual
Ver. 1.15 – September 2018
FDP-VFA-LVD-UM-EL-1.15-0918

Table of Contents

Questions and Answers

Summary

Product Sales and Support

CenterLine Contact Information

Summary of contact details for sales and support inquiries.

Manufacturing Facilities

Lists the locations of CenterLine's manufacturing plants worldwide.

Regional Sales;Service Offices

Lists global offices for sales and technical support services.

Disclaimer

Copyright Information

States the copyright holder and year of publication.

Preface

Who Should Use This Manual

Identifies the target audience for the user manual.

Purpose of This Manual

Explains the manual's objective and scope.

Conventions Used in This Manual

Details the notations and formatting used in the document.

Terminology and Symbols

Safety Terms and Symbols

Explains key terms and warning symbols used in the manual.

Safety Information

Important Safety Information

General safety guidelines and precautions for using the LVDT.

Handling the VeriFast LVDT

Guidelines for safe handling, installation, and operation.

Potential Hazards

Identifies hazards associated with the LVDT and its use with other equipment.

Lockout Equipment

Procedures for safely de-energizing equipment before maintenance.

Personal Protective Equipment

Recommended PPE for operating the VeriFast LVDT.

Equipment and Process Overview

Intended Use of Equipment

Describes the LVDT's function and application in resistance welding.

Set Point Values

Explains the meaning of various set points detected by the LVDT.

VeriFast LVDT Main Components

Describes the primary physical parts of the LVDT.

VeriFast LVDT Configurations

Base Mount Styles (Except SXZR)

Details various base mount styles with dimensions.

Consumable Weld Pin

Information on replaceable weld pins.

SYVR Extended Base Mount Style

Description and specifications for the SYVR style.

SXZR Base Mount Style

Description and specifications for the SXZR style.

Tapered and Threaded Mount Styles

Describes SXCR and SXGR mount styles.

Clamp Mount Style

Description and specifications for the clamp mount style.

Part Ordering Information

Required Services

Control Requirements

Specifies necessary control system connections and resolution.

Electrical Requirements

Details power supply specifications (voltage, current).

Pneumatic Supply Requirements

Outlines air supply quality and pressure needs.

Water Supply Requirements

Specifies requirements for cooling water, including temperature and flow.

Installation Guidelines

Important Safety Information

Reminds users to review general safety before installation.

Pre-Installation Tips and Requirements

Lists considerations before starting the installation process.

Mounting the Base Mount Electrode

Step-by-step guide for mounting the electrode body.

Mounting the Signal Conditioner

Instructions for installing the signal conditioner unit.

Wiring the VeriFast LVDT and Signal Conditioner

Details on connecting the LVDT to its signal conditioner.

Connecting the Signal Conditioner to the 5-pin Shielded Cable and PLC

Wiring details for connecting to external systems.

Synchronizing Multiple Signal Conditioners

Procedure for synchronizing multiple units.

VeriFast LVDT Signal Conditioner

Operation of LED Indicators

Explains the meaning of the signal conditioner's LEDs.

Re-Calibrating the Signal Conditioner

Procedure for recalibrating the unit.

Determining Effective Resolution

Explains how to calculate resolution and factors affecting it.

Determining Resolution - A Practical Example

Provides a numerical example for resolution calculation.

Input Resolution

Details how analog inputs are digitized.

Establishing the Pneumatic Service Connection

Pneumatic Connection Diagram for LVDT Weld Bodies with Retractable Pin

Illustrates pneumatic connections for retractable pins.

Pneumatic Connection for Ring Weld or Clinching Applications

Shows pneumatic setup for specific applications.

Pneumatic Connection for LVDT Weld Bodies with Non-Retractable Pin

Illustrates pneumatic connections for non-retractable pins.

Pneumatic Connection for LVDT Clamp Mount Weld Bodies with Retractable Pin

Shows pneumatic connections for clamp mount with retractable pin.

Pneumatic Connection for LVDT Clamp Mount Weld Bodies with Non-Retractable Pin

Shows pneumatic connections for clamp mount with non-retractable pin.

Maintenance

Important Safety Information

Safety rules specific to maintenance procedures.

Special Caution

Warning against tampering with LVDT electrode fittings.

Servicing the LVDT SXZR Base Mount Style

Steps for servicing the SXZR mount.

Servicing the LVDT Clamp Mount Style

Steps for servicing the clamp mount style.

Working Area Maintenance

Guidelines for maintaining the workspace.

Cleaning the Equipment

Procedures for keeping the LVDT clean.

Troubleshooting Quick Guide

Important Safety Information

Safety precautions before troubleshooting.

Troubleshooting Instructions

General instructions for troubleshooting.

Troubleshooting the VeriFast LVDT

Details common problems and their solutions.

Decommissioning

Preparing for Storage

Guidelines for removing the LVDT from service and storing it.

Appendix A - Signal Conditioner Specifications

Complete Signal Conditioner Electrical Connections

Details wiring for the signal conditioner.

Signal Conditioner Specifications

Technical specifications of the signal conditioner.

CenterLine VeriFast LVDT Specifications

General IconGeneral
BrandCenterLine
ModelVeriFast LVDT
CategoryWelding System
LanguageEnglish