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Century Tool 118-016 - User Manual

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Plasma Cutters
20 Amp and 50 Amp
User’s Guide
Covers Models 118-009, 118-010, 118-015, & 118-016
© CMC May 2000 Form Number 811-632-000

Table of Contents

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Summary

Safety Summary

Safety Information

General safety guidelines for operating the plasma cutter safely.

Shock Hazards

Details on electrical shock hazards and precautions.

Flash Hazards

Hazards related to arc flash and eye protection.

Fire Hazards

Risks of fire and explosion during plasma cutting.

Fume Hazards

Dangers of toxic fumes, gases, and vapors.

Compressed Gas and Air Equipment Hazards

Hazards associated with compressed gas cylinders and regulators.

Hot Slag;Molten Metal Hazards

Risks of burns from hot slag and molten metal.

Noise Hazards

Potential hearing damage from plasma cutting noise.

Additional Safety Information

References to external safety standards and codes.

Description

Introduction

Introduction to the plasma cutter and its intended uses.

Parts & Accessories

List of parts and accessories included with the plasma cutter.

Specifications

Technical specifications for the 20 Amp and 50 Amp plasma cutters.

Installation

Unpacking

Instructions for safely removing the plasma cutter from its packaging.

Assembly

Steps for assembling the plasma cutter.

Assemble 50 Amp Cutters

Specific assembly instructions for the 50 Amp model.

Assemble 20 Amp Cutters

Specific assembly instructions for the 20 Amp model.

Power Installation

Convert From 230 V To 208 V Operation

Guide for converting the cutter for 208V operation.

Connect The Cutter To Power Source

Instructions for connecting the cutter to the electrical power source.

Install Compressed Air

Compressed Air Requirements

Specifications for the compressed air supply needed for the cutter.

Connect To Compressed Air Source

Steps for connecting the cutter to the air supply.

Preparation

Final preparation steps before operating the plasma cutter.

Operation

Controls And Indicators

Identification and function of the plasma cutter's controls and indicators.

The Torch

Information about the plasma cutting torch, its design, and handling.

Torch Consumable Parts

Description and replacement of consumable parts for the torch.

Hints For Increasing Life Of Consumables

Tips to maximize the lifespan of torch consumable parts.

Operating Instructions

Step-by-step guide for operating the plasma cutter.

Safety Interlocks

Safety features that prevent operation under unsafe conditions.

Setup For Cutting

Procedures for preparing the plasma cutter for cutting operations.

Holding The Torch

Proper techniques for holding the cutting torch for control and comfort.

Tuning-In The Air Pressure

How to adjust air pressure for optimal cutting performance.

Torch Movement Rate

Guidance on selecting the correct torch speed for efficient cutting.

Making A Cut

Steps to initiate and perform a plasma cut on a workpiece.

Typical Cutting Problems

Common issues encountered during cutting and their solutions.

Maintenance

Periodic Maintenance

Routine procedures for maintaining the plasma cutter.

Troubleshooting

Troubleshooting Tables

Tables listing common problems and their corrective actions.

Diagrams

Control Circuit Board Diagram 20 & 50 Amp

Diagram of the control circuit board with LED functions.

20 Amp Wiring Diagram

20 Amp Wiring Diagram

Electrical wiring diagram for the 20 Amp plasma cutter.

50 Amp Wiring Diagram

50 Amp Wiring Diagram

Electrical wiring diagram for the 50 Amp plasma cutter.

Limited Warranty

Limited Warranty

Manufacturer's warranty terms, conditions, and service information.

Century Tool 118-016 Specifications

General IconGeneral
BrandCentury Tool
Model118-016
CategoryWelding System
LanguageEnglish

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