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Century Wire Feed 180 User Manual

Century Wire Feed 180
56 pages
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TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Technical Specifications . . . . . . . . . . . . . . . . . . . . .8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Learning to Weld . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
CCEENNTTUURRYY
®
WWIIRREE FFEEEEDD
110000,, 114400 aanndd 118800
IMT964
February, 2010
Safety Depends on You
Century® arc welding and cutting equipment is designed and
built with safety in mind. However, your overall safety can be
increased by proper installation ... and thoughtful operation
on your part. DO NOT INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT READING THIS MANUAL
AND THE SAFETY PRECAUTIONS CONTAINED
THROUGHOUT. And, most importantly, think before you act
and be careful.
OPERATOR’S MANUAL
MANUAL DE OPERACIÓN
MANUEL DE L’OPÉRATEUR
La Seguridad Depende de Usted
Los equipos de corte y soldadura al arco Century® han sido
diseñados y construidos teniendo en cuenta su seguridad.
No obstante, ésta se verá incrementada si la instalación se
realiza correctamente, y si pone atención en el manejo de
los mismos. NO INSTALE, UTILICE O REPARE ESTE
EQUIPO SIN ANTES HABER LEIDO ESTE MANUAL Y LAS
MEDIDAS DE SEGURIDAD QUE CONTIENE. Y, lo más
importante, piense antes de actuar, y tenga mucho cuidado.
La sécurité dépend de vous
Le matériel de soudage et de coupage à l'arc Century® est
conçu et construit en tenant compte de la sécurité. Toutefois,
la sécurité en général peut être accrue grâce à une bonne
installation... et à la plus grande prudence de votre part. NE
PAS INSTALLER, UTILISER OU RÉPARER CE MATÉRIEL
SANS AVOIR LU CE MANUEL ET LES MESURES DE
CURI QU'IL CONTIENT. Et, par dessus tout,
réfléchissez avant d'agir et exercez la plus grande prudence.
TABLA DE CONTENIDO
Seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Especificaciones Técnicas . . . . . . . . . . . . . . . . . . . . .8
Instalación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Operación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Aprenda soldar con autógena . . . . . . . . . . . . . . . . . .29
Accesorios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Mantenimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Localización de averías . . . . . . . . . . . . . . . . . . . . . . .39
Diagramas de cableado . . . . . . . . . . . . . . . . . . . . . . .41
Partes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
TABLE DES MATIÈRES
Sécurité....................................................................2
Fiche technique .......................................................8
Installation ...............................................................11
Fonctionnement .......................................................19
Apprenez à souder ..................................................29
Accessoires..............................................................30
Entretien...................................................................33
Dépannage ..............................................................39
Schémas de câblage ...............................................41
Pièces ......................................................................50
Copyright © Lincoln Global Inc.
For use with machines having Code Number:
Para el uso con las máquinas que tienen número de código:
Pour l'usage avec des machines ayant des numéro de code :
11554
11555
11556
}
Century Equipment
2345 Murphy Blvd. Gainesville, GA 30504 TEL: 866-236-0044

Table of Contents

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Century Wire Feed 180 Specifications

General IconGeneral
BrandCentury
ModelWire Feed 180
CategoryWelding System
LanguageEnglish

Summary

Safety

General Electrical Safety Precautions

Essential electrical safety rules, qualified personnel, proper grounding, and handling live parts.

Arc Ray Protection

Guidance on using protective shields, clothing, and screens against arc rays.

Fire and Explosion Hazards

Addresses risks from welding sparks, compressed gases, tanks, and flammable materials.

Electrical Shock Hazards

Details risks of electric shock, proper insulation, and precautions in hazardous conditions.

Fumes and Gases Safety

Covers dangers of welding fumes and gases, ventilation needs, and chemical reactions.

Cylinder Safety Precautions

Safety guidelines for handling compressed gas cylinders to prevent explosions.

Installation

Work Clamp Installation

Step-by-step instructions on how to attach the work clamp.

Work Cable Installation Steps

Procedures for routing and connecting the work cable to the machine.

Gun Installation Procedure

Steps for connecting the welding gun and its trigger leads.

Input Power Connections

Instructions for connecting power, voltage limits, and code requirements.

Wire Feed 180 Voltage Reconnection

Details on how to switch the WIRE FEED 180 between 230V and 208V input.

Gas Connection Requirements

Information on obtaining and connecting shielding gas supplies.

Shielding Gas Safety Precautions

Warnings about gas buildup, cylinder handling, and proper valve operation.

Operation

General Operation Safety Precautions

Crucial safety warnings before operating the welding machine.

Controls and Settings Details

Detailed explanation of each control (Power, Wire Speed, Voltage, Trigger).

Welding Process Steps

Instructions for connecting the workpiece, positioning the gun, and starting/stopping the weld.

Cleaning Tip and Nozzle

Process Guidelines

Maintenance

Maintenance Safety Precautions

Essential safety steps before performing maintenance, especially electrical.

Routine Maintenance

Troubleshooting

Troubleshooting: No Output, Fan Not Operating

Steps to diagnose when there's no output and the fan doesn't run.

Troubleshooting: No Output, Fan Operating

Steps to diagnose when there's no output but the fan runs normally.

Troubleshooting: No Wire Feed, Other Functions OK

Steps to diagnose when wire feed fails but other functions are normal.

Wiring Diagram (WIRE FEED 100)

Wiring Diagram (WIRE FEED 140)

Wiring Diagram (WIRE FEED 180)

Replacement Parts (WIRE FEED 100)

Replacement Parts (WIRE FEED 140)

Replacement Parts (WIRE FEED 180)

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