EasyManua.ls Logo

CERTUSS Junior 80 - 400 TC User Manual

CERTUSS Junior 80 - 400 TC
84 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
DE/GB
DE/GB
Operating Instructions
Betriebsanleitung
Junior 80 – 400 TC
The power of steam

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the CERTUSS Junior 80 - 400 TC and is the answer not in the manual?

CERTUSS Junior 80 - 400 TC Specifications

General IconGeneral
BrandCERTUSS
ModelJunior 80 - 400 TC
CategoryIron
LanguageEnglish

Summary

1 Allgemeines (General Notes)

1.1 Piktogramme (Pictograms)

Explains the meaning of symbols used in the operating instructions.

1.2 Bestimmungsgemäße Verwendung (Appropriate Use)

Defines the intended purpose and limitations of the steam generator.

1.3 Allgemeine Vorschriften (General Regulations)

Lists relevant standards and regulations for the steam generator.

2 Sicherheit (Safety)

2.1 Anforderungen an Personen (Staff Requirements)

Specifies the necessary qualifications and training for personnel.

2.2 Pflichten des Betreibers (Obligations of the Operator)

Outlines the operator's responsibilities for safe operation.

2.3 In der Bundesrepublik Deutschland (In the Federal Republic of Germany)

Mentions German regulations for danger assessment.

2.5 Verantwortliche Personen bestimmen und einweisen (Determine and instruct persons in charge)

Details how to assign and instruct personnel for steam generator operations.

2.6 Elektrische/elektronische Einrichtungen (Electrical/Electronic Equipment)

Warns about dangers of live electrical parts and safety precautions.

2.7 Sicherheit bei Wartungsarbeiten (Safety during maintenance operations)

Outlines safety measures for electrical and gas equipment maintenance.

2.8 Ersatzteile (Spare Parts)

Specifies that spare parts must meet manufacturer's technical requirements.

2.10 Mögliche elektrische Netzversorgungen (Selection of electrical power supply)

Details possible electrical network connections for the steam generator.

3 Funktion (Function)

3.1 Funktionsbeschreibung Dampfautomat (Functional description of steam generator)

Explains the start-up process and operational sequence of the steam generator.

3.2 Beschreibung der Gasfeuerung (Description of gas firing)

Details the operational sequence and components of the gas firing system.

3.3 Beschreibung der Gasfeuerung mit Rauchgasrückführung (Description of the gas firing with flue gas return)

Explains gas firing operation with the addition of flue gas recirculation.

3.4 Beschreibung der Ölfeuerung (Description of oil firing)

Details the operational sequence and components of the oil firing system.

3.5 Beschreibung der Ölfeuerung mit Rauchgasrückführung (Description of the oil firing with flue gas return)

Explains oil firing operation with the addition of flue gas recirculation.

3.6 Betrieb mit Zusatzausrüstung Thermotimat (Operation with Thermotimat supplementary equipment)

Describes the operation and features of the Thermotimat control system.

3.6.1 Integrierte Vollautomatik (Option) (Integrated full automatic control system (optional))

Details the automatic start-up and blowdown functions of the Thermotimat system.

3.6.2 Installationsschema Thermotimat (Thermotimat installation scheme)

Illustrates the installation layout for the Thermotimat system.

3.7.1 Ausrüstung Dampfautomat (Steam generator equipment)

Lists the standard equipment for unsupervised operation.

3.7.2 Sicherheitsfunktion Feuerungsautomat (Safety function automatic furnace)

Describes the automatic furnace safety check and shut-down procedures.

3.8.1 Ausrüstung Dampfautomat (Steam generator equipment)

Lists the standard equipment for unsupervised operation.

3.8.2 Sicherheitsfunktion Feuerungsautomat (Safety function automatic furnace)

Describes the automatic furnace safety check and shut-down procedures.

3.8.3 Zusätzliche Anforderungen bei der Dampfanlage (Additional requirements for the steam system)

Details additional requirements for safe operation beyond 72 hours.

4 Touchscreen (Touchscreen)

4.1 Symbolerklärungen (Symbol explanations)

Explains the functions and text displays triggered by touching screen fields and symbols.

4.2 Sprachen (Languages)

Explains how to select and change the display language on the touchscreen.

5 Erstmalige Inbetriebnahme (First Commissioning)

5.1 Installation (Installation)

Covers general installation requirements and points to observe for the steam generator.

5.2 Inbetriebnahme (First commissioning)

Details the procedures for the initial start-up of the steam generator.

6 Starten und Abschalten (Starting and Stopping)

6.1 Manuelles Starten/Abschalten (Manual starting/switching off)

Explains how to manually start and stop the steam generator.

6.1.1 Voraussetzungen für einen Start ohne Thermotimat (Requirements for starting without Thermotimat)

Lists prerequisites for starting the generator without the Thermotimat system.

6.1.2 Starten (Starting)

Guides through the process of starting the steam generator via the touchscreen.

6.1.3 Abschalten (Switching off)

Details the procedure for switching off the steam generator.

6.2 Thermotimat aktivieren/programmieren (Activating/programming Thermotimat)

Explains how to activate and program the Thermotimat system.

6.2.1 Voraussetzung für eine Aktivierung (Prerequisite for activation)

Lists the conditions required to activate the Thermotimat system.

6.2.2 Aktivieren/programmieren (Activating/programming)

Guides through the steps to activate and program the Thermotimat system.

7 Meldungen (Messages)

7.1 Warnmeldungen (Warning messages)

Provides information on abnormal operating states and upcoming maintenance.

7.1.1 Heizsystem Vordruck erhöht (Heating system admission pressure increased)

Explains the cause and resolution for increased water pressure.

7.1.2 Dampfautomat überlastet (Steam generator overloaded)

Explains the causes of steam generator overload and potential damage.

7.1.3 Dampfautomat wurde nicht abgeschlämmt (Steam generator was not blown down)

Indicates if blowdown did not occur within the programmed time.

7.1.4 Speisewassertemperatur zu niedrig (Feed water temperature too low)

Alerts when feed water temperature is insufficient for operation.

7.1.6 Ablauf 72-Stundenbetrieb (Expiry 72 hour operation)

Notifies about the end of the 72-hour operation period and required inspections.

7.1.9 Gespeicherte Meldungen abrufen (Call up stored messages)

Explains how to access stored fault, function, and information messages.

7.1.10 Gespeicherte Störungen aufrufen (Call up stored faults)

Details how to retrieve stored fault messages that caused shut-downs.

7.2 Einstellungen programmieren (Programming settings)

Guides through changing settings like date, time, display, and remote server access.

7.3 Störabschaltungen und deren Anzeigen (Fault shut-downs and their display)

Explains how malfunctions cause shut-downs and how to view fault causes.

8 Prüfung Dampfanlage (Control steam plant)

8.1 Betriebsbedingungen für Speisewasser (Operation conditions for feed water)

Specifies requirements for boiler feed water quality and temperature.

8.2 Prüfanweisungen für die Dampfanlage (Testing instructions for steam plant)

Provides daily, monthly, and semi-annual testing procedures for the steam plant.

8.3 Wassermangelsicherung prüfen (Check low-water-level safety device)

Explains how to test the steam temperature limiter and low water safety device.

8.3.1 Dampftemperaturbegrenzer (Steam temperature limiter)

Details the procedure to test the steam temperature limiter function.

8.3.2 Rauchgastemperaturbegrenzer (Flue-gas temperature limiter)

Describes how to test the flue-gas temperature limiter function.

8.3.3 Notlauf Speisepumpe (Emergency run feed pump)

Explains how to activate the feed pump in emergency situations for cooling.

8.5 Flammüberwachung prüfen (Checking the flame monitoring)

Explains the procedure to test the flame monitoring system.

9 Wartung Dampfanlage (Maintenance steam plant)

9.1 Wartungsanweisungen (Maintenance instructions)

Provides daily and periodic maintenance instructions for the steam plant.

9.2 Entwässerung Dampfautomat bei Frostgefahr (Draining steam generator in danger of frost)

Details the procedure for draining the steam generator to prevent frost damage.

9.3 Konservieren bei längerem Stillstand (Preservation for longer standstill)

Explains how to preserve the steam generator for long periods of inactivity.

9.3.1 Konservierungslösungen (Preservation solutions)

Lists the required preservation solutions and their preparation.

9.3.2 Lösung anwenden (Using the solution)

Guides on how to apply the preservation solution to the system.

9.3.3 Wiederinbetriebnahme nach Stillstand (Recommissioning after standstill)

Details the steps for bringing the steam generator back into operation after a standstill.

9.4 Kesselsteinansatz entfernen (Removing the boiler sediment)

Explains how to remove boiler sediment using a special solvent.

9.4.1 Vorbereitungsarbeiten (Preparatory work)

Lists the necessary preparations before removing boiler sediment.

9.4.2 Kesselsteinlösemittel ansetzen (Preparing the sediment solvent)

Details the preparation of the solvent for sediment removal.

9.4.3 Kesselspeisepumpe starten/abschalten (Starting/switching off the boiler feed pump)

Explains how to start and stop the boiler feed pump during sediment removal.

9.4.4 Neutralisieren (Neutralizing)

Describes the process of neutralizing the heating system after sediment removal.

9.5.1 Arbeitsdruck verstellen (Adjusting the operating pressure)

Explains how to adjust the operating pressure via the touchscreen.

9.5.2 Dampfdruckbegrenzer verstellen (Adjusting the steam pressure limiter)

Details the procedure for adjusting the steam pressure limiter by authorized personnel.

9.6 Heizsystem wechseln (Change heating system)

Provides instructions for replacing the heating system of the steam generator.

9.7 Heizsystem entrußen (Desooting the heating system)

Explains how to clean the heating system from soot and grease.

9.8 Messanleitung Brennereinstellung (Measuring instructions burner setting)

Guides on how to adjust and measure burner settings for optimal performance.

9.8.1 Brennerkonstruktion allgemein (Burner design general)

Describes the general design and operation of the burner system.

9.8.3 Brennerbetrieb mit Rauchgasrückführung (Burner operation with flue gas recirculation)

Explains burner operation when flue gas recirculation is active.

10 Wasserpumpe (Water pump)

10.1 Wasserpumpe 80 – 200 TC / 10 – 32 bar (Water pump 80 – 200 TC / 10 – 32 bar)

Provides an exploded view and repair kit information for the water pump.

10.2 Wasserpumpe 250 – 300 TC / 10 – 32 bar (Water pump 250 – 300 TC / 10 – 32 bar)

Provides an exploded view and repair kit information for the water pump.

10.3 Wasserpumpe 350 – 400 TC / 10 – 32 bar (Water pump 350 – 400 TC / 10 – 32 bar)

Provides an exploded view and repair kit information for the water pump.

11 Prüfung und Wartung Wasserpumpe (Control and maintenance water pump)

11.1 Hinweise (Notices)

Provides important notices regarding the water pump's operation and potential issues.

11.2 Wartung (Maintenance)

Outlines routine maintenance tasks for the water pump, including lubrication and oil changes.

11.2.1 Schmierung (Lubrication)

Specifies the frequency and type of oil for pump lubrication.

11.2.2 Ölwechsel (Oil change)

Defines the intervals for performing an oil change on the water pump.

11.2.3 Ventile (Valves)

Describes cleaning and replacing valves for decreased pump performance.

11.2.4 Dichtungen (Packings)

Explains when to install new packings due to leakage or wear.

11.3 Instandsetzung (Repairing)

Guides on shutting off the generator and performing repairs.

11.3.1 Saug- und Druckventile (Suction and pressure valves)

Details the procedure for dismantling, cleaning, and replacing suction and pressure valves.

11.3.2 Dichtungen und Plunger (Packings and plungers)

Explains how to replace packings and plungers for different pump models.

12 Technische Daten (Technical Data)

12.1 Maße / Gewichte (Measurements / weights)

Provides physical dimensions and weight specifications for different steam generator models.

12.2 Leistungsdaten (Performance data)

Lists performance data such as steam output, heat output, and consumption for various models.

13 Anschlüsse (Connections)

13.1 Anschluss- und Einstelldaten (Connection and adjustment data)

Presents connection and adjustment data for steam, gas, and oil systems.

13.2 Gas-Anschluss (Gas connection)

Details gas connection types, shut-off valves, and pressure regulators.

13.3 Öl-Anschluss (Oil connection)

Shows oil connection types, hoses, filters, and pressure reducers.

13.4 Rauchgas-Anschluss (Flue gas connection)

Provides specifications for the flue gas connection, including chimney and draught requirements.

14 Physikalische Werte (Physical values)

14.2 Abgasmenge (Exhaust gas quantity)

Lists exhaust gas quantities and CO2 values for different fuels and models.

14.3 Anforderung an Kesselspeisewasser (Requirements for steam generator feed water)

Outlines the required quality and temperature for boiler feed water.

15 Feuerungsautomat (Firing control automat)

15.1 Feuerungsautomat Zulassungen (Firing control automat approvals)

Lists the EU directives and standards the firing control automat complies with.

15.2 Besondere Merkmale (Special features)

Highlights special features of the firing control automat like undervoltage recognition and multi-color display.

15.3 Funktions- und Störanzeigen (Function and malfunction indications)

Refers to separate instructions for function and fault indications.

15.4 Flammenstromanzeige (Flame signal indication)

Explains how to display the flame signal current during burner operation.

Related product manuals