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Challenger Techstar CVT MT545B

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Challenger
MT525B-535B-545B-555B-
565B-575B Series
Agricultural Tractors
AGCO - SA - Beauvais - France - RC B562 104 539 January 2005
3378697M1
Issue 1
Challenger MT500B EU
English

Table of Contents

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Challenger Techstar CVT MT545B Specifications

General IconGeneral
Engine TypeDiesel
Engine Power45 HP
No. of Gears8 Forward + 2 Reverse
PTO HP38 HP
PTO Speed540 RPM
Brake TypeOil Immersed

Summary

TRACTOR IDENTIFICATION

SERIAL NUMBERS

Information about identifying the tractor through various serial numbers like registration plate, engine, and cab.

INTRODUCTION AND SAFETY INSTRUCTIONS

NOTE TO THE USER

Guidance to the user on understanding and using the operator instruction book for effective tractor operation and maintenance.

BOOK USAGE GUIDELINES

Information regarding the operator instruction book, including its availability and the manufacturer's right to modify it.

WARRANTY INFORMATION

Details on warranty terms and conditions, including the buyer's responsibility for inspections and transport.

SAFETY PRECAUTIONS

Emphasizes driver safety as a primary concern in tractor design and operation, advising careful reading of safety instructions.

SAFETY ALERT SYMBOLS AND TERMS

Explains the meaning and usage of safety alert symbols and terms to highlight risks of personal injury or death.

DANGER, WARNING, AND CAUTION MESSAGES

Defines danger, warning, and caution signals and their implications for personal safety, as well as important notes and procedures.

SAFETY PROCEDURES TO FOLLOW

Outlines essential safety procedures for proper tractor operation, including operator qualifications and following instructions.

PROTECTION MEASURES

Discusses protection aspects, including the ROPS cab, seat belts, and the importance of not repairing damaged ROPS cabs.

PREPARING FOR SAFE OPERATION

Details essential steps and checks before operating the tractor safely, including knowing the equipment and protecting oneself.

WORKING SAFELY

Provides comprehensive guidance on safe working practices, covering general operation, bystander safety, and risks like overturning.

SAFETY AFTER OPERATION

Covers crucial safety steps to be taken after finishing tractor operation, including stopping the engine and securing the tractor.

DESCRIPTION OF DECALS

Illustrates and explains the meaning and location of various safety decals on the tractor.

INSTRUMENTS AND CONTROLS

INSTRUMENT PANEL

Details the components of the tractor's instrument panel, including switches, controls, and displays.

INDICATOR LIGHTS PANEL

Explains the various control indicator lights for functions in use and failure/parking brake signals.

CONTROL DISPLAY

Describes the control screen that allows monitoring of various parameter displays and selection of information.

DOT MATRIX SCREEN

Details the DOT MATRIX screen, which displays various parameters, menus, and control functions for the tractor.

PEDALS

Explains the function and operation of the clutch, brake pedals, and foot throttle on the tractor.

RIGHT-HAND CONSOLE

Details the various controls and levers located on the right-hand console of the tractor.

LEFT-HAND CONSOLE

Describes the controls and features located on the left-hand console, including electrical controls and mirrors.

SEAT ADJUSTMENTS

Provides a detailed description of the tractor seat, including its adjustment features for comfort and safety.

STEERING WHEEL ADJUSTMENT

Explains the adjustment features for the steering wheel, including angle and height adjustments for optimal operator positioning.

UPPER CONSOLE FUNCTIONS

Details the controls and features located on the upper console, including interior lighting, ventilation, and air conditioning.

OPERATION

RUNNING IN PROCEDURE

Outlines precautions and procedures for the initial running-in period of the tractor to ensure engine and component longevity.

START-UP PROCEDURES

Details the correct procedures for starting the tractor engine, including cold weather starting and safety precautions.

STOPPING THE ENGINE

Explains the correct procedure for stopping the tractor engine, emphasizing precautions for turbocharger engines.

DRIVING THE TRACTOR

Provides guidance on driving the tractor, including the use of foot throttle, gear selection, and PowerShuttle control.

TECHSTAR CVT TRANSMISSION OPERATION

Explains the operation of the "TECHstar CVT" transmission, including control modes, ground speed, and speed regulators.

FRONT AXLE ENGAGEMENT (4 WD)

Details the operation and modes of the front axle 4WD engagement system, emphasizing its use for field work.

DIFFERENTIAL LOCK OPERATION

Explains the function and operation of the rear axle differential lock, its importance in preventing wheel slip during field work.

FRONT PTO OPERATION

Describes the control and engagement procedure for the front power take-off (PTO).

REAR PTO OPERATION

Details how to select PTO speeds and engage the rear power take-off (PTO) for various implements.

ELECTRONIC LINKAGE OPERATION

Explains the operation of the electronic linkage system for attaching and controlling implements, including depth and height settings.

STEERING SYSTEM OPERATION

Describes the tractor's hydrostatic power steering system and its operation, including manual operation when the engine stops.

AUXILIARY HYDRAULICS SYSTEM OPERATION

Details the auxiliary hydraulics system, including flow control valves, hose connections, and types of controls available.

MAINTENANCE AND ADJUSTMENTS

INITIAL 50 HOUR SERVICE INSPECTION

Outlines the essential inspection tasks to be performed during the initial 50-hour service of the tractor.

SERVICE GUIDE

Provides a comprehensive service guide detailing maintenance tasks and their recommended visit intervals (50h, 400h, etc.).

USER GUIDE MAINTENANCE

Offers user-specific guidance on maintenance checks for engine, electrical systems, front axle, transmission, and clutch.

LUBRICATION RECOMMENDATIONS

Recommends specific lubricants and provides guidelines for lubrication throughout the year.

LUBRICATION POINTS

Details specific lubrication points on the tractor and the corresponding servicing schedule.

ENGINE MAINTENANCE

Covers essential engine maintenance tasks, including oil level checks, oil and filter changes, and breather cleaning.

FUEL SYSTEM MAINTENANCE

Details maintenance procedures for the fuel system, including prefilter, filter replacement, bleeding, and fuel tank draining.

AIR FILTER MAINTENANCE

Explains the procedure for cleaning and replacing the air filter elements, including prefilters and main filters.

COOLING SYSTEM CARE

Provides instructions for checking coolant level, quality, and maintaining the cooling system, including radiator fins and fan belt.

STEERING, TRANSMISSION, AND AUXILIARY FUNCTIONS MAINTENANCE

Covers maintenance for steering, transmission, auxiliary hydraulics, and their respective filters and oil levels.

FRONT AXLE AND 4-WHEEL DRIVE MAINTENANCE

Details maintenance procedures for the front axle, final drive units, and 4-wheel drive system, including oil level checks and changes.

CLUTCH AND BRAKES CHECKS

Outlines checks for the clutch liquid level and brake systems, including bleeding procedures.

AIR CONDITIONING SYSTEM MAINTENANCE

Explains maintenance tasks for the air conditioning system, including condenser cleaning and receiver drier replacement.

FAN BELT CONDITION AND TENSION CHECK

Guides on checking the fan belt's condition and tension, and procedures for replacing trapezoid and Poly V belts.

CAB MAINTENANCE

Covers maintenance of the tractor cab, including air filter cleaning, cab suspension, and ROPS cab/frame bolt tightness.

TYRE CARE AND ADJUSTMENTS

Provides information on tyre usage, dual rear wheels, wheel bolts, and inflation pressure for optimal performance.

TRACK ADJUSTMENTS

Details how to adjust the front and rear wheel tracks for optimal tractor alignment and stability.

ELECTRICAL EQUIPMENT CHECKS

Covers checks for batteries, alternator, trailer socket, and headlight adjustments.

REPLACING FUSES GUIDE

Provides a guide to replacing fuses in the tractor's electrical system, including a fuse chart.

FUEL HANDLING, STORAGE AND SPECIFICATION

Offers guidance on proper fuel handling, storage conditions, and recommended fuel specifications for optimal engine performance.

SPECIFICATIONS

ENGINE SPECIFICATIONS

Provides detailed specifications for the tractor's engine, including bore, stroke, cubic capacity, and power ratings.

GROUND SPEEDS

Details the ground speed ranges for the "TECHstar CVT" transmission in forward and reverse, Tortoise and Hare modes.

ELECTRICAL SYSTEM SPECIFICATIONS

Lists specifications for the tractor's electrical system, including voltage, batteries, alternator, and lighting components.

COOLING SYSTEM SPECIFICATIONS

Provides specifications for the tractor's cooling system, including operating mode, fan, belt, and radiator details.

TRANSMISSION SPECIFICATIONS

Details the specifications of the tractor's gearbox, including continuous hydrostatic and mechanical variation capabilities.

FINAL DRIVE UNITS SPECIFICATIONS

Provides specifications for the tractor's final drive units, including their location and reduction ratios for various models.

REAR PTO SPECIFICATIONS

Details specifications for the rear PTO, including flanged shaft options and control methods.

FOUR-WHEEL DRIVE FRONT AXLE SPECIFICATIONS

Outlines specifications for the front axle 4WD system, including clutch mechanism and differential lock type.

LINKAGE SPECIFICATIONS

Provides specifications for the rear and front linkage systems, including types, lifting force, and capacities.

BRAKES SPECIFICATIONS

Details specifications for the tractor's brake system, including type, diameter, control, and number of discs.

STEERING SPECIFICATIONS

Describes the steering system specifications, including type, turning radius, and track adjustments.

WHEELS SPECIFICATIONS

Details specifications for the tractor's wheels, including front drive type and rear adjustment options.

TYRES COMPATIBILITY

Lists compatible front and rear tyre sizes for 4-wheel drive tractors, emphasizing the importance of correct choices.

INFLATION PRESSURE GUIDELINES

Refers to Chapter 5 for information on proper tyre inflation pressures, crucial for performance and safety.

TRACK WIDTH ADJUSTMENTS

Refers to Chapter 5 for instructions on adjusting the tractor's track widths.

NOISE LEVELS AT OPERATOR EARS

Provides noise level measurements (dBA) at the operator's ears for windows closed and open, measured according to ECE directives.

CAPACITIES

Lists the capacities of various tractor fluid systems, including fuel tank, cooling system, engine sump, and hydraulics.

TIGHTENING TORQUES

Provides critical tightening torque values for wheels and miscellaneous components to ensure proper assembly and safety.

DIMENSIONS AND WEIGHTS

Lists the key dimensions and weights of the tractor, including wheel base, overall length, and ground clearance.

DIMENSIONS AND ATTACHMENT POINTS (MT525 BMT535 BMT545 B)

Provides detailed specifications for dimensions and attachment points for specific tractor models.

DIMENSIONS AND ATTACHMENT POINTS (MT555 BMT565 BMT575 B)

Offers detailed specifications for dimensions and attachment points for specific tractor models.

ACCESSORIES AND OPTIONS

ACCESSORIES AND OPTIONS LIST

Lists various available accessories and options for the tractor, including wheel weights, linkages, and comfort features.

DATATRONIC ONBOARD COMPUTER

Explains the functions and operation of the "DATATRONIC" onboard computer, including data reading and function selection.

REAR DUAL CONTROL SYSTEM

Details the "DUAL CONTROL" system for semi-mounted ploughs, covering general operation, adjustment, and furrow start/end settings.

FRONT DUAL CONTROL SYSTEM

Explains the "FRONT DUAL CONTROL" system for front implements, covering its operation, adjustment, and calibration.

TRAILED IMPLEMENT CONTROL (TIC)

Describes the TIC system for trailed implements, including its sensors, operation, and adjustment screens.

DATATRONIC 3 ONBOARD COMPUTER

Details the "DATATRONIC 3" onboard computer, its general functions, data display, and access keys for applications.

MEMORIES APPLICATION

Explains how to use the MEMORIES application to store parameters for different implements, including saving names and sequences.

WORK APPLICATION

Guides the user on how to use the WORK application to display stored tractor parameters and select functions.

SETTINGS APPLICATION

Covers the SETTINGS application for configuring tractor parameters such as time, units, screen settings, and servicing schedule.

HEADLAND APPLICATION

Details the HEADLAND application for automating maneuvers at field ends, including recording and reading sequences.

EHS VALVES APPLICATION

Explains how to set hydraulic spool valve parameters, including flow rates, activation times, and floating positions.

DUAL CONTROL APPLICATION

Describes the DUAL CONTROL system for managing front and rear implements simultaneously, including calibration and operation.

TRAILED IMPLEMENT CONTROL (T.I.C.)

Explains the TIC system for trailed implements, covering its operation, sensors, and parameter settings like furrow start and end lengths.

FRONT LINKAGE OPERATION

Covers the use, operation, and hitching of the front linkage system, including safety instructions and external controls.

FRONT POWER TAKE-OFF (PTO) OPERATION

Details the power level allowed for the front PTO and the procedure for controlling its engagement and brake.

TROUBLESHOOTING

ENGINE TROUBLESHOOTING

Addresses common engine problems such as failure to start, lack of power, overheating, and misfiring, providing diagnostic steps.

HYDRAULIC CIRCUIT TROUBLESHOOTING

Details common hydraulic circuit issues like ram problems, lift arm failures, pump issues, and oil leaks, offering diagnostic solutions.

CONVERSION TABLES

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