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Champion Power Equipment 100742 User Manual

Champion Power Equipment 100742
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OPERATOR'S MANUAL
MODEL #100742
2 IN. (5 CM) SEMI-TRASH PUMP
Made in China - REV 20200520 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com

Questions and Answers:

Champion Power Equipment 100742 Specifications

General IconGeneral
Engine Type4-Stroke OHV
Maximum Suction Height26 ft
Starting SystemRecoil
Inlet Size3 in
Outlet Size3 in
Suction Size3 in
Discharge Size3 in

Summary

Introduction

Safety Definitions

Defines safety symbols like DANGER, WARNING, CAUTION, and NOTICE for hazard identification and risk communication.

Important Safety Instructions

Carbon Monoxide Hazard

Engine exhaust contains carbon monoxide, a colorless, odorless poison gas. Operate pump outdoors only in well-ventilated area.

Rotating Parts Hazard

Rotating parts can entangle hands, feet, hair, clothing. Keep clear, wear guards, avoid loose clothing.

Electrical Shock and Fire Hazards

Spark from plug wire can cause fire/shock. Contact with power source can cause shock/burn. Disconnect plug wire before service.

Hot Surfaces Hazard

Running engines produce heat. Severe burns can occur on contact. Avoid touching hot surfaces and allow to cool.

Flammable Liquids Hazard

Do not pump gasoline, fuel-oil mixtures, or other flammable liquids. Keep away from ignition sources.

More Safety Instructions

Water Immersion and Force Hazard

Do not immerse the water pump in water. The pump develops powerful force. Do not move pump while in use.

Starter Cord Kickback Hazard

Rapid starter cord retraction can cause injury. Pull cord slowly until resistance felt, then pull rapidly to avoid kickback.

Pump Operation Hazards

Pump can create slippery surfaces. Operate only on level surfaces. Do not use if equipment sparks, smokes, or vibrates excessively.

Water Contamination Hazard

Do not pump salt, sludge, sewer, sea, or water containing solid material. Exceeding total head can damage pump.

Dry Running Hazard

Do not run the pump dry. Running dry destroys seals and voids warranty. Stop engine and cool before refilling.

Fuel and Storage Safety Guidelines

Fuel Safety

Gasoline is highly flammable and explosive. Handle fuel outdoors, away from ignition sources, and never smoke.

Transport and Storage Safety

Ensure fuel valve is OFF when transporting or storing. Store away from heat, sparks, and open flames.

Safety and Dataplate Labels

Safety Symbols/CO Danger Label

Explains safety symbols and hazards related to carbon monoxide exposure.

Fuel Safety Label

Provides warnings and instructions regarding gasoline use and storage.

Hot Surface Warning Label

Warns that engine parts are extremely hot and can cause burns.

Dataplate Information

Contains essential product identification and specifications like model number and serial number.

Understanding Safety Symbols

Personal Safety and Awareness Symbols

Symbols related to reading the manual, wearing protective gear (eyes, ears, footwear, gloves).

Hazard Alert Symbols

Symbols indicating safety alerts, risk of fire, hot surfaces, and open flames.

More Safety Symbols

Toxic Fumes Symbol

Engine exhaust contains chemicals causing cancer, birth defects, reproductive harm. Use only in well-ventilated area.

Risk of Asphyxiation Symbol

Engine emits carbon monoxide, a poison gas. Breathing it causes nausea, fainting, or death. Use only in well-ventilated area.

Clearance Symbol

Keep objects and people at least 10 feet (3m) away. Only one person should operate the pump.

Operation Symbols and Quickstart Guide

Choke and Run Symbols

Illustrates symbols for choke operation: pull knob to 'CHOKE' or push to 'RUN'.

Fuel Valve and Gauge Symbols

Shows symbols for Fuel/Gasoline Valve (On/Off) and Fuel Gauge (Full/Empty).

On/Off and Throttle Symbols

Depicts engine switch (On/Off) and throttle lever positions (Fast/Slow).

Controls and Features Overview

Pump Controls and Features Identification

Identifies and locates key controls and features of the water pump using numbered diagrams.

Parts Included for Assembly

Assembly Parts List

Lists all parts required for assembly, including quantities and necessary hardware/tools.

Parts Not Included

Identifies parts that are not supplied with the water pump, such as engine oil.

Water Pump Assembly Instructions

Remove Pump from Shipping Carton

Step-by-step instructions for safely unpacking the water pump from its shipping carton.

Install Wheels and Support Legs

Guides on attaching wheels and support legs to the water pump frame.

Add Engine Oil

Instructions on how to properly add the recommended engine oil, including capacity and caution against overfilling.

More Assembly Instructions

Check Engine Oil Level

Details on checking the oil level using the dipstick and recommended oil types for various temperatures.

Add Fuel

Instructions for adding clean, fresh unleaded gasoline, including octane, ethanol limits, and filling precautions.

Water Pump Operation

Fueling Precautions

Important safety warnings and guidelines for fueling the pump, including not smoking and using approved containers.

Ethanol-Gasoline Blend Considerations

Discusses potential issues with ethanol blends, such as water absorption and separation, and warranty implications.

Water Pump Location and Safety

Specifies operating the pump outdoors in a well-ventilated area, away from buildings and openings due to carbon monoxide.

Connecting Hoses

Connecting a Hose Kit

Detailed instructions on connecting the discharge hose (blue) to the pump outlet.

Hose Connection Specifications

Ensures inlet and outlet ports are 2 in. (5 cm) NPT, requiring compatible hose connectors.

Connecting Suction Hose and Filter

Connect Suction Hose and Filter

Steps for assembling the cam lock coupler, hose clamps, Teflon tape, and suction hose with the filter.

Priming the Pump

Priming the Pump

Instructions on how to prime the pump by filling the pump housing with water before operation. Do not run dry.

Starting the Engine

Before Starting the Engine

Checks and preparations required before attempting to start the engine, including hose setup and fluid levels.

Starting the Engine Procedures

Step-by-step guide to start the engine, including choke, throttle, and starter cord operation.

Engine Operation and Altitude

Stopping the Engine

Procedure for safely shutting down the engine by turning off the fuel valve and ignition switch.

Operation at High Altitude

Explains how altitude affects engine performance and options for high altitude carburetor main jets.

Maintenance Overview

Cleaning the Water Pump

Instructions for cleaning the exterior of the pump using a damp cloth, brush, and compressed air. Do not spray with water.

Changing the Engine Oil

Procedure for draining and refilling engine oil, including bolt tightening torque and checking oil level.

More Maintenance Procedures

Spark Plug Cleaning and Adjustment

Steps to remove, inspect, clean, adjust gap, and reinstall the spark plug for optimal ignition.

Cleaning the Air Filter

How to clean and re-oil the foam air filter element for proper engine air intake.

Spark Arrestor Cleaning and Inspection

Procedure to clean carbon deposits from the spark arrestor screen to maintain engine performance.

Maintenance Schedule and Governor

Adjusting the Governor

Warning against tampering with the factory-set governor, as it can damage the pump and void the warranty.

Maintenance Schedule

Provides recommended service intervals for checks and maintenance tasks based on operating hours.

Storage Instructions

Water Pump Storage Preparation

Steps to prepare the pump for storage, including cleaning, fuel valve off, and draining the chamber.

Short Term Engine Storage (Up to 30 Days)

Guidelines for storing the engine for short periods, including fuel stabilization and fuel valve position.

Mid Term Engine Storage (30 Days – 1 Year)

Instructions for medium-term storage, including fuel stabilization, running the engine to clear fuel, and draining.

Long Term Storage Precautions

Warnings about storing the pump near heat sources or flammable materials. Includes protection from freezing.

Product Specifications

Pump and Engine Specifications

Details pump, engine, oil, fuel, and spark plug specifications, including clearances.

Operating Temperature Range

Information on product operating and storage temperature limits and general operating environment recommendations.

Parts Diagram - Frame and Engine

Parts List - Frame and Engine Components

Parts List - Hoses and Accessories

Engine Parts Diagram

Engine Parts List (1-32)

Engine Parts List (59-91)

Troubleshooting Guide

Pump Will Not Start Troubleshooting

Diagnoses common causes like no fuel, low oil, faulty plug, or wrong choke position, and provides solutions.

Pump Will Not Pump Troubleshooting

Addresses issues like air leaks, blocked lines, or submerged suction line end, offering solutions.

Pump Will Not Prime Troubleshooting

Covers problems like air pockets, leaks, clogged impeller, or insufficient submergence, and their remedies.

Pump Loses Prime Troubleshooting

Explains why the pump loses prime, such as clogged impeller or low water level, and how to fix it.

More Troubleshooting Solutions

Pump Starts, Runs Roughly Troubleshooting

Addresses rough running due to wrong choke, loose plug wire, contaminated fuel, or low oil sensor.

Pump Shuts Down During Operation Troubleshooting

Identifies causes like no fuel or low oil sensor shutting down the unit, and provides solutions.

Excessive Suction Lift Considerations

Discusses factors affecting suction lift like pipe size, fittings, and elevation, and recommends a maximum limit.

Warranty Information

Warranty Registration and Qualifications

Requirements for registering the product for warranty and lifetime technical support.

Warranty Coverage and Service

Details the warranty period for mechanical/electrical components and responsibilities for shipping.

Warranty Limitations and Exclusions

Lists items and conditions not covered by the warranty, such as normal wear and misuse.

Contact Information

Provides address, customer service, and technical service contact details for Champion Power Equipment.

Emission Control System Warranty

Emission Warranty Rights and Obligations

Explains EPA regulations for small off-road engines and owner responsibilities for maintenance and problem reporting.

Emission Control System Warranty Coverage

States the warranty period for emission control system parts and conditions for repair or replacement.

Owner Warranty Responsibilities

Owner's duty to perform required maintenance, retain receipts, and avoid abuse or modifications.

More Emission Warranty Details

Emission Warranty Applicability

Defines the warranty period for small off-road engines starting from 1997 and the start date of coverage.

General Emissions Warranty Coverage

Warrants that engines conform to EPA standards and are free from defects in materials and workmanship.

Emission-Related Parts Warranty Interpretation

Explains warranty coverage for parts not scheduled for maintenance, those requiring inspection, and scheduled replacement.

Emission-Related Parts and Service

Covered Emission Systems

Lists the systems covered by the emission warranty, such as Fuel Metering, Air Induction, and Ignition Systems.

Obtain Warranty Service

Instructions on how to obtain warranty service, including taking the product to an authorized dealer and contact information.

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